Conversions & Swaps LSX Engines in Non-LSX Vehicles
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Old Apr 6, 2021 | 07:51 PM
  #21  
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How are you going to merge all the electronics?
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Old Apr 6, 2021 | 08:34 PM
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Solder.
Old Apr 6, 2021 | 09:37 PM
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Don't forget about a cooling system, not a lot of open area in the front of a Model S. Then there's things like mounting the front suspension components, struts, steering rack, and power steering stuff. It could get out of hand quick if you're not good with fabrication work.
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Old Apr 7, 2021 | 07:25 AM
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Originally Posted by G Atsma
How are you going to merge all the electronics?
I plan on making them separate, with the exception of the 12v system. So no traction control or cruise when in hybrid mode.
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Old Apr 7, 2021 | 07:30 AM
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Originally Posted by ls1nova71
Don't forget about a cooling system, not a lot of open area in the front of a Model S. Then there's things like mounting the front suspension components, struts, steering rack, and power steering stuff. It could get out of hand quick if you're not good with fabrication work.
In going to replace the nosecone with a grill. Plenty of space for radiator and fans up there. I will likely have to relocate the AC and cooling pumps. B I'm hoping the steering can stay intact, but that could be a deal killer. I'm going to mate the 2 sub frames to accommodate bottom motor mounts and fabricate the rest. I don't think it will be that bad, but I won't really know until I get my hands on some LS4 dimensions
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Old Apr 7, 2021 | 09:12 AM
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If it works - no need for alternator, compressor or power steering (hyd) - so just drive water pump. What are you gonna do for a fuel tank? Or has Holley developed a module that takes Lithium battery power and creates gasoline? ( ) We're on the verge of perpetual motion.

Wait a minute -- thermodynamics is weighing in....
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Old Apr 7, 2021 | 10:03 AM
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Originally Posted by Michael Yount
If it works - no need for alternator, compressor or power steering (hyd) - so just drive water pump. What are you gonna do for a fuel tank? Or has Holley developed a module that takes Lithium battery power and creates gasoline? ( ) We're on the verge of perpetual motion.

Wait a minute -- thermodynamics is weighing in....
Interestingly the Model S has a storage space where a gas tank would normally go.

I'm hoping the lack of accessories will help with the weight and room a bit. Do you think I could get away with an electric coolant pump?

Yes I am concerned about temperature.
I figure I will have to install heat shields on all electronics and set fan temps low. Any suggestions?
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Old Apr 7, 2021 | 12:26 PM
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"....set fan temps low..." That won't significantly change under hood temperatures. Use an OEM 187F t'stat on the inlet and set your fans to control around 200F-205F. Shielding for radiant heat for sensitive stuff - absolutely. And you may have to move some stuff out of the "engine compartment". Delta Current Control makes a pulse width modulated controller that will simultaneously control your electric fans and electric WP.
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Old Apr 7, 2021 | 04:06 PM
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Originally Posted by Michael Yount
"....set fan temps low..." That won't significantly change under hood temperatures. Use an OEM 187F t'stat on the inlet and set your fans to control around 200F-205F. Shielding for radiant heat for sensitive stuff - absolutely. And you may have to move some stuff out of the "engine compartment". Delta Current Control makes a pulse width modulated controller that will simultaneously control your electric fans and electric WP.
Thanx! I was thinking about a160 degree thermostat and setting fans and water pump to 140. That way it cools it off when motor is turned off. Let me know your thoughts.
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Old Apr 7, 2021 | 05:01 PM
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Already shared my thoughts. No way I'd use a 160F t'stat -- lots of reasons to want to have the engine up to a reasonable operating temperature. If you put the fans/water pump into motion at 140F with a 160F t'stat, the fans/pump stay on all the time the car is running (once it hits 140F) because they can't get the temp down to the set point with a 160F t'stat. You don't want to do that. If you ignore all that and go with a 160F t'stat - you're gonna see 168-170F temps at the sensor/coolant exit of the engine. Set your fans 5-7F above that temp. Where you set your pump should be guided by the control algorithms specified by whoever's controller you're using. But I'd use 187F t'stat, you'll see operating temps in the 195-197F - set your fans 7F or so above that.

Check out model 65P35 - http://www.dccontrol.com/constant_te...ontrollers.htm

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Old Apr 7, 2021 | 06:11 PM
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Originally Posted by Michael Yount
Already shared my thoughts. No way I'd use a 160F t'stat -- lots of reasons to want to have the engine up to a reasonable operating temperature. If you put the fans/water pump into motion at 140F with a 160F t'stat, the fans/pump stay on all the time the car is running (once it hits 140F) because they can't get the temp down to the set point with a 160F t'stat. You don't want to do that. If you ignore all that and go with a 160F t'stat - you're gonna see 168-170F temps at the sensor/coolant exit of the engine. Set your fans 5-7F above that temp. Where you set your pump should be guided by the control algorithms specified by whoever's controller you're using. But I'd use 187F t'stat, you'll see operating temps in the 195-197F - set your fans 7F or so above that.

Check out model 65P35 - http://www.dccontrol.com/constant_te...ontrollers.htm
Thanks again. Very helpful. Ididn't think that through. I've seen some debate on the 160 Degree thermostat. In this scenario the cooler the better. So 187 would be the lowest you would go? If so why?
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Old Apr 7, 2021 | 07:25 PM
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Already answered in the first response about this - 1) a lower temp t’stat will not significantly alter under hood temps; 2) lots of parameters in the tune designed to work properly with the coolant running warmer than your 160F will let it. I’d add - the cooler you run it - the more heat you have to reject which impacts the size of the heat exchanger. Generally, you’d like coolant to be as warm as you can run it without overheating components or causing detonation to be a problem, you want intake (combustion) air as cold as you can get it, and oil temps in the 210-240F range. Let the engine work the way it’s supposed to. Move stuff that can’t handle temps around the engine.
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Old Apr 7, 2021 | 08:02 PM
  #33  
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Originally Posted by Michael Yount
Already answered in the first response about this - 1) a lower temp t’stat will not significantly alter under hood temps; 2) lots of parameters in the tune designed to work properly with the coolant running warmer than your 160F will let it. I’d add - the cooler you run it - the more heat you have to reject which impacts the size of the heat exchanger. Generally, you’d like coolant to be as warm as you can run it without overheating components or causing detonation to be a problem, you want intake (combustion) air as cold as you can get it, and oil temps in the 210-240F range. Let the engine work the way it’s supposed to. Move stuff that can’t handle temps around the engine.
Got it. It's refreshing to have someone actually contributing something constructive and to go in depth about it. I Wil most likely be taking your advice. I do have one question though. Won't the fans affect under hood temps? The more I dig into this. The more I think temperature and the exhaust are going to be my biggest problems.
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Old Apr 7, 2021 | 08:27 PM
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Where's the radiator going? Where will the air coming off of it go?
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Old Apr 8, 2021 | 06:36 AM
  #35  
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Originally Posted by Michael Yount
Where's the radiator going? Where will the air coming off of it go?
Where it typically would go. In front of the engine. Theres plenty of room. I figure the air will pass over the engine and go under the car and out the wheel wells. But since these are normally closed up pretty well maybe I should consider venting through the hood? I'm open to suggestions.
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Old Apr 8, 2021 | 07:06 AM
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You've got a ton of stuff that needs to be thought through....

"Won't fans affect underwood temps?" Elaborate....
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Old Apr 8, 2021 | 07:10 AM
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Originally Posted by Michael Yount
You've got a ton of stuff that needs to be thought through....

"Won't fans affect underwood temps?" Elaborate....
Yep, that's why I'm here. I like to have it thought out well before I start. When the fans are running shouldn't that reduce under hood temperatures? The more I think about this, the more I think venting through the hood at the windshield area is the way to go.
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Old Apr 8, 2021 | 10:02 AM
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You can’t “vent” at the base of the windshield, it’s an area of high pressure. Put a vent there and you’ll force air INTO the compartment. Some mid-engined cars have fans that come on by temperature to vent the compartment. You’re going to have to move stuff that can’t manage that environment.
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Old Apr 8, 2021 | 10:08 AM
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This is going to take a LOT more "thinking thru" time. OP showing signs of cluelessness...
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Old Apr 8, 2021 | 11:02 AM
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I think GAtsma was getting at this with his earlier question -- how are you gonna coordinate the amount of propulsion being provided by the IC engine at the front and the electric motor at the back?
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