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Old 12-18-2011, 06:50 PM
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The car is getting some changes, tires, wheels, brakes, rearend and some sheetmetal work.

Here is some of the sheetmetal work getting done. The torque is difficult to adjust for pinion angle.









Thought I had some 20ga sheetmetal and it turned out being a sheet of aluminum. So, I did the next best thing.















Done for today. Have to buy a sheet of metal tomorrow.
Old 12-18-2011, 07:27 PM
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cool, gona have it irremovable;e to get to the TA?


you know if you cut out the seat humps you have a nice spot for some mufflers, and could do a quite dual.
Old 12-18-2011, 07:41 PM
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gona have it irremovable;e to get to the TA?
It is definetly going to be removable.
Old 12-19-2011, 08:15 PM
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Made some headway today. First thing, went and bought a sheet of 20ga. sheetmetal.

Came up with some ways to eliminate some welding. Formed the floor pieces up as one.

Before:


After:


Removable tunnel:












Next will be tacking the floor panels into place,getting some duz fasterners and mounting the removable tunnel.

Then, remove the rearend and fabricate a 1" flange around the cutout above the rearend so the tunnel has something to seal against.
Old 12-19-2011, 09:13 PM
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Nice! You find a set of wheels yet?
Old 12-19-2011, 09:24 PM
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Hey wildman

I have several picked out.

http://www.mickeythompsontires.com/i...pro_5_drag.jpg

http://weldracing.com/street-performance/rt-s-15.html

http://www.radirwheels.com/wheels.htm
Old 12-20-2011, 06:27 PM
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Decided to try and make a flange that goes around the cut out above the rearend, without removing the rearend.

I made a pattern to fit the removable driveline tunnel.



Calculated my flanges and and notched the radius because I can't bend a flange on it.



Flanges turned up.



Here is the formed part.









From the bottom of the car.





Need to decide on what fasteners to to use to hold the cover on, Duz or quickcert.
Old 12-20-2011, 08:12 PM
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Looks good! Very nice sheet metal work. Ive been considering cutting out the area where the rear seat bottoms were and replacing it with a flat plate across that area, in order to make room to tuck 2 full size (like a 2 chamber) mufflers under the car without dragging them everywhere. currently a pop can gets stuck on my b&m trans Pan if that tells you how low it sits.

Keep up the good work!
Old 12-20-2011, 10:05 PM
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Here is a 40 series Flowmaster. Not tucked up into place, but you get an idea what it would look like.







Old 12-21-2011, 09:03 PM
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On the down hill side of the tunnel modification.

Floor panels are welded in. Pictures from the bottom of the car.

Right side:





Decided to remove the rearend to make things easier.

Left side:









One more piece to go. Going to try and get finished up tonight.



Old 12-21-2011, 09:56 PM
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Beautiful sheet-metal work. I think the Flowmasters are an overreaction. There are straight-through mufflers that are much quieter than the loudmouth.
Old 12-22-2011, 01:04 AM
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A candy bar and cup of coffee later, I am fired up. All parts are welded in. On my last weld pass doing the passenger side radius I blew a 3/8" hole and had to fix.

Next , clean up, decide on fastener to hold cover on, paint and seam seal.







Old 12-22-2011, 08:05 AM
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Old 12-22-2011, 07:36 PM
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The primer sealer has been put on. Going to have to wait till spring to apply the paint, warmer weather. Ordered white seam sealer to match what is inside the car.







Decided to use Nutcerts to hold the cover on.

Last edited by Heyfred; 12-22-2011 at 08:12 PM.
Old 12-22-2011, 07:42 PM
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Looks good!

Do you have Natural Gas to the Shop?
Old 12-22-2011, 07:43 PM
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I wish
Old 12-23-2011, 02:33 AM
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Picked up a nutcert gun this afternoon, so tomorrow I should have the cover mounted.

I cut out the bump stop mounts and while I was in there, I was looking at the fenderwells where alot of people have to clearance front inside of the fenderwell for tire clearance. Being in the cut and weld mode, I pulled out the sawzall and went to town.

First I decided how far forward to go. Looking into the fenderwell from the side, I sighted staight back to the inner fenderwell and determaned the starting point. Tire is not going to be any farther forward than that point.



I wanted to try and follow the contour of the inner fenderwell. Decided to start cutting and made a pattern that follwed a the contour I was looking for.

Looking from the back of the car:





Side



Cleaned the seam sealer from behind the areas to be welded. The brace on the inside of car is still in place. Just cut away the bottom flange in the area of the brace where the new piece of sheetmetal was going to be added.





Cleaned up the welded area and sprayed with some self etching primer. once the primer dried, applied a light coat of undercoat.

Old 12-23-2011, 08:28 PM
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Tunnel is done. White seam sealer came today.
Just need to paint and seam seal to be complete.







Next, will be finishing the fenderwell modification to the right side.
Old 12-24-2011, 01:46 AM
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Been working on the right fenderwell modification. Tacked in and will finish in the morning.

Looking from the back of the car:





Old 12-26-2011, 07:48 PM
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Put the rearend back in the car today to see how much more clearance I have. The car is set at an approximate ride height for the rear and the LCAs set at 19.50".





I was not able to get the torque arm level with the bottom of the the car before the modification.







The front inner fenderwell modification for tire clearance.


Last edited by Heyfred; 12-26-2011 at 10:48 PM.


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