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anybody mod their factory rack to manual aka pull apart and take seals out?

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Old 03-02-2016, 08:24 PM
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Default anybody mod their factory rack to manual aka pull apart and take seals out?

So i have my factory power rack out and want to tear it apart and pull the seals out since iv heard they turn better de-sealed and wondering if any of you guys completely pulled one apart and done this. From my quick search iv done i cant find any pics and they are pretty vague, however one article mentioned about setting the gears correctly and setting preload on the outer cap? Does anybody have some info on this or links?


p.s. i dont want a full manual rack as i like the tighter gear ratio on a factory rack and it works just fine for me, just doing this to make it a little nicer and im board, lol.
Old 03-10-2016, 10:50 AM
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I just did this with a V-6 rack that I had hanging around. I have not yet tried to drive the car yet because it's not ready. I pulled the seals, plugged up all the holes, and removed what is not needed anymore. It was really easy.
Old 03-10-2016, 02:19 PM
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Yea I just got after it and figured it out, pretty easy now that I know how to do it, lol. I drove mine around the driveway and it's way nicer to turn! Even in the vise it would create a air pocket half way through the turn and you would fight it, now it's literally a manual rack and "easy" with the gear ratio in it.
Old 03-10-2016, 04:37 PM
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No one took pics?! I am disappoint.
Old 03-12-2016, 04:25 AM
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I did mine back in 2007, when I pulled the pump I thought everyone did rip the guts out when they were converted. I looped it only because I couldn't find anything to plug it off with.
Old 03-12-2016, 04:19 PM
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I had a manual converted rack in my car from Rack Doctor, it wasn't very easy to steer and it broke. So I swap it a stock power rack and left it all open. Steers great, much nicer that the converted rack ever did.
Old 03-12-2016, 04:26 PM
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Originally Posted by RobsZ28
I had a manual converted rack in my car from Rack Doctor, it wasn't very easy to steer and it broke. So I swap it a stock power rack and left it all open. Steers great, much nicer that the converted rack ever did.
Do you mean you just left the ports open?
Old 03-12-2016, 09:36 PM
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I had all my ports open but it still created air pockets, I didn't get that part, lol. Converting a power rack is just removing a seal and cutting away part or all of the seal housing. It doesn't make it any weaker so I don't know how yours would've broke unless it was put back together wrong.
Old 03-12-2016, 10:25 PM
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Originally Posted by Taubr Unit
I had all my ports open but it still created air pockets, I didn't get that part, lol. Converting a power rack is just removing a seal and cutting away part or all of the seal housing. It doesn't make it any weaker so I don't know how yours would've broke unless it was put back together wrong.
What do you mean you didn't get that part?
Old 03-13-2016, 12:42 AM
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I don't understand how it was still hard to turn because of air pockets still in the rack and needed to bleed off the air pressure when turning. All the ports were open so I don't get how that was possible but it was.
Old 03-13-2016, 01:36 AM
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Originally Posted by Taubr Unit
I don't understand how it was still hard to turn because of air pockets still in the rack and needed to bleed off the air pressure when turning. All the ports were open so I don't get how that was possible but it was.
Ok gotcha. So what did you do to fix it? Or is that what tearing out all the seals fixed?
Old 03-13-2016, 09:42 AM
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Correct, taking out the seals fix that but then for good measure I cut down the part the seal sits in so the passage is really open. Now it goes lock to lock with absolutely no issues or fight.
Old 03-13-2016, 02:04 PM
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TU, what did have to do to get it apart? I'm curious about this now. After the seals are out can you plug the holes with no issue?
Old 03-13-2016, 02:31 PM
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Correct, I plugged the 4 holes on the steering shaft housing and cut off and welded shut the 2 on the main body. I can prob take it apart in 5 mins, takes longer to take off the car then it does to mod it, lol.

Put the rack in a vise, unscrew the 2 putter tie rods off the main rack, unbolt and remove the steering shaft that goes into the housing then a c-clip and pull out.
Old 03-14-2016, 09:43 AM
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It is a really easy job once you do it. I did drive mine up and down my long driveway this weekend doing some three point turns and it's not bad at all. Easier to turn than I expected.
Old 03-16-2016, 08:51 PM
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So basically this wouldn't be bad to street drive for a weekend warrior you say? Be a nice little weight reduction too loosing the pump, lines, and cooler I have for mine.
Old 03-16-2016, 09:54 PM
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I would drive this damn near every day, I had no regrets before and now I absolutely have no regrets. To each their own but I feel as we're all in the same thinking boat on this forum so I say you won't regret it either.
Old 03-16-2016, 10:56 PM
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Thanks for the write up, sounds like I have a something else to do the next few weeks while im waiting on a few other things to come in. Any weight reduction helps plus one less accessory for the motor to turn. Shooting for 9's NA ls7/t56.
Old 04-21-2016, 02:34 PM
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I'm planning on doing this to a v6 rack and putting it in my 02 ws6. Just wondering what width tires are you guys running up front. I've got some 245 fronts on 8 inch wheels. Hoping it won't be to tough to steer.
Old 04-21-2016, 11:24 PM
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Better get you some 3.5"-4" skinnies lol


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