Forced Induction Superchargers | Turbochargers | Intercoolers

This might be a bad Idea, but.......

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Old Mar 11, 2010 | 11:48 AM
  #421  
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im not really sold on the A2W idea...how much does the effectiveness of the intercooler drop off when the water heat sinks?
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Old Mar 11, 2010 | 11:50 AM
  #422  
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Our intent is to not mess with the radiator or fans.
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Old Mar 11, 2010 | 11:51 AM
  #423  
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The water won't heat sink, if you use the correct amount of system capacity.
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Old Mar 11, 2010 | 01:14 PM
  #424  
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Originally Posted by ModularTurbo
The water won't heat sink, if you use the correct amount of system capacity.
And an efficient radiator to cool the water before sending it back to the tank.
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Old Mar 11, 2010 | 03:38 PM
  #425  
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Originally Posted by 1CAMWNDR
And an efficient radiator to cool the water before sending it back to the tank.
well thats kinda my point. with an A2A system the coolant (air) is always at atmospheric temperature. with and A2W system the coolant is constantly being heated by the hot charge air and no matter how efficient your heat exchanger is (at least in the confines of an f-body nose) you'll never get it back to atmospheric temperature before it's recirculated. the coolant is going to heat up to some equilibrium temperature between the compressor exit temp and the outside air temp...but its going to be hotter than the outside air for sure.

now being new to turbos i'm not sure how hot the air coming out of a turbo compressor is so my fears may be totally unfounded
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Old Mar 11, 2010 | 07:11 PM
  #426  
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An A2W system with a good sized resevoir and an efficient heat exchanger will cool the intake air plenty for daily driving. If you monitor IATs and you need it cooler for the race track, then you add ice to the resevoir and add timing and have at it. You can't do that with A2A.
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Old Mar 11, 2010 | 09:12 PM
  #427  
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Originally Posted by 1CAMWNDR
An A2W system with a good sized resevoir and an efficient heat exchanger will cool the intake air plenty for daily driving. If you monitor IATs and you need it cooler for the race track, then you add ice to the resevoir and add timing and have at it. You can't do that with A2A.
i fell better already ...i still vote for under the hood too
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Old Mar 11, 2010 | 09:13 PM
  #428  
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the air coming out of the turbos is only hot when boosting. 12 seconds or less of full throttle isn't gonna heat sink anything.
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Old Mar 11, 2010 | 09:17 PM
  #429  
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I am not trying to cause trouble here but a few guys want to know a bit more about the air to water and air to air comparison.
I found this site that seems to give some pretty good answers.
http://www.bellintercoolers.com/page...FAQ.html#FAQ_5

Now companies that sell air to water only like say Frozen Boost tend to be a lot more pro air to water. The air to water does sound good for drag racing. It is more complicated system however with reservoir, pump,etc.

Their are of course pros and cons with everything.
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Old Mar 12, 2010 | 07:05 AM
  #430  
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Originally Posted by ModularTurbo
We test fitted the kit to a few different cars so far and everytime it bolts up like BUTTA. The cars included a 00' SS auto bone stock. 01 TA 6.0 Lq4 w/ TH400, and few others that shall remain nameless LOL.

care to let anybody in what other vehicles these fit on??
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Old Mar 12, 2010 | 10:37 AM
  #431  
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There are compromises in every situation, with A/A you have two choices.

1. A front mount that goes in place of the impact beam and you loose your fog lights and or cut up your bumper cover. Most DIY front mounts are this way.

2. Is the APS type where it covers up the AC condenser and radiator.
With this type the air flow to the radiator and AC condenser is compromised
and the radiant heat from the AC condenser and radiator keeps the intercooler hotter than the first option.

3. 2 small A/A’s like Procharger uses. This setup suffers from not enough air flow over the core and the space to get a big enough core mass due to space restrictions.


An A/A core needs to be big and dense as it really is nothing more than a big heat sync.
After it has absorbed all it can take 150 mph of air blasting on it won’t bring the core temp back to ambient temp until you relieve the core by letting off of the gas pedal.

An A/W that will support stupid hp will fit in the bumper cover and not compromise the cooling or AC and you won’t have to cut your bumper cover.

The A/W acts like a big heat sync as well but water has the ability to absorb
huge amounts of energy “heat”.

Basically we choose A/W because it will work better with the constraints that we have placed upon ourselves.

Trust me we didn't want to use A/W it's more expensive and complicated. It raises the price of the kit and it requires more fab time to get the kit out the door.

I will say this though, an old friend once told us "I'd rather explain the price, than apoligize for the quality"

Thanks for reading I know it was a little long.

Last edited by ModularTurbo; Mar 12, 2010 at 08:24 PM.
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Old Mar 12, 2010 | 01:38 PM
  #432  
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That's a wonderful explanation.


Now, when can we see finished pics.
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Old Mar 12, 2010 | 02:49 PM
  #433  
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wow this is really sounding good.
you may force me to yet again to change FI systems
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Old Mar 13, 2010 | 11:39 AM
  #434  
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Originally Posted by ModularTurbo
There are compromises in every situation, with A/A you have two choices.

1. A front mount that goes in place of the impact beam and you loose your fog lights and or cut up your bumper cover. Most DIY front mounts are this way.

2. Is the APS type where it covers up the AC condenser and radiator.
With this type the air flow to the radiator and AC condenser is compromised
and the radiant heat from the AC condenser and radiator keeps the intercooler hotter than the first option.

3. 2 small A/A’s like Procharger uses. This setup suffers from not enough air flow over the core and the space to get a big enough core mass due to space restrictions.


An A/A core needs to be big and dense as it really is nothing more than a big heat sync.
After it has absorbed all it can take 150 mph of air blasting on it won’t bring the core temp back to ambient temp until you relieve the core by letting off of the gas pedal.

An A/W that will support stupid hp will fit in the bumper cover and not compromise the cooling or AC and you won’t have to cut your bumper cover.

The A/W acts like a big heat sync as well but water has the ability to absorb
huge amounts of energy “heat”.

Basically we choose A/W because it will work better with the constraints that we have placed upon ourselves.

Trust me we didn't want to use A/W it's more expensive and complicated. It raises the price of the kit and it requires more fab time to get the kit out the door.

I will say this though, an old friend once told us "I'd rather explain the price, than apoligize for the quality"

Thanks for reading I know it was a little long.
sounds good. another good advantage to the A2W is that you can possibly get temps BELOW ambient. any chance you'll be selling the cold side alone?
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Old Mar 13, 2010 | 04:19 PM
  #435  
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We are not going to part out our kits.

The part of the kit that will be available as a seperate piece will be the M/T K member AKA " The MTK-member ".
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Old Mar 13, 2010 | 07:23 PM
  #436  
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Im interested as well, I will be going on deployment soon and looking to go FI. Any update when this kit will be avaliable?
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Old Mar 14, 2010 | 09:24 AM
  #437  
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within a month
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Old Mar 17, 2010 | 08:22 PM
  #438  
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That looks about the same angle my drain is on my front mount, atleast now I feel assured its good enough. lol
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Old Mar 17, 2010 | 08:27 PM
  #439  
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Cool,

We feel very confident about our drain setup.

Last edited by ModularTurbo; Mar 18, 2010 at 05:59 AM.
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Old Mar 17, 2010 | 08:47 PM
  #440  
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Looks like its coming along great, Rob. I know this is going to be one bad *** kit when its done!
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