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10#'s intercooled versus 10#'s unintercooled

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Old Sep 23, 2003 | 08:21 PM
  #1  
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Default 10#'s intercooled versus 10#'s unintercooled

Hi guys,

What are your guess on the RWHP differences between a vortech kit running 10#'s intercooled vs 10#'s unintercooled. (G-trim blower)

What pulley combo do you think you'd need to run 10#'s@6500rpm on a motor with heads and cam that flows around 300cfm at 9.5:1 compression. Ls6 intake and ported throttle body. Long tube headers (1 3/4) and six speed tranny

I was guessing about 30-40RWHP difference. Curious as to your thoughts

Would 550RWHP be possible non intercooled on pump gas?

Chris
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Old Sep 23, 2003 | 08:37 PM
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Default Re: 10#'s intercooled versus 10#'s unintercooled

I'm thinking more like 80+rwhp.

I bet SJH will have a good idea since he runs a non intercooled Vortech setup.
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Old Sep 24, 2003 | 09:50 AM
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Default Re: 10#'s intercooled versus 10#'s unintercooled

I've been flamed for saying this before, but... If you figure 10 hp/psi for non-intercooled boost and 15 hp/psi for intercooled boost, you can usually get pretty close. I made 425 at Speedworks on their mustang dyno with my powerdyne at 6 psi, and when I took it off, I made 362. So for ten psi, I would say the difference between intercooled and not is about 50 rwhp.

-Geoff
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Old Sep 24, 2003 | 10:33 AM
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Default Re: 10#'s intercooled versus 10#'s unintercooled

you should be able to make 20hp per lb of boost with a vortech non intercooled system using water/alky.
A 2.85" pulley should get you 10psi at 6500 with the above combo.
550rwhp means about 650 crank, maybe a little more for blower drive loss.
So you'll need about 67lbs/min of maf flow. Mine did it in cool weather with a 2.85" pulley at around 6500rpm.
A 2.5" pulley really wakes up the G-trim! But you better have a Mondo bypass valve.
I run a Mondo bypass PLUS a secondary blower inlet throttle to keep my little high revving G-trim alive with a 2.5" pulley.
Steve
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Old Sep 24, 2003 | 10:44 AM
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Default Re: 10#'s intercooled versus 10#'s unintercooled

Thanks for the info

What is the smallest pulley size I can get use without having to use the secondary blower inlet T-body?

Check your PM's

thanks!
Chris
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Old Sep 24, 2003 | 11:37 AM
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Default Re: 10#'s intercooled versus 10#'s unintercooled

Chris,
the secondary throttle is not something I would consider necessary.
It works very well though.
I ran the 2.85" pulley with a stock bypass valve and never had any issues.
The 2.5" moves a LOT more air at lower rpms and makes a mondo or similar valve mandatory.
I replied to your PM. Did you get it?
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Old Sep 24, 2003 | 11:48 AM
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Default Re: 10#'s intercooled versus 10#'s unintercooled

yep got it and writing back now...

thanks!
Chris
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Old Sep 24, 2003 | 12:33 PM
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Default Re: 10#'s intercooled versus 10#'s unintercooled

Chris I have a 3.12 blower pulley I am not using, my buddy might have a few different sizes too let me know what size you are looking for.
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Old Sep 24, 2003 | 01:45 PM
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Default Re: 10#'s intercooled versus 10#'s unintercooled

I would need at least a 2.75 blower pulley if I went this route. Just pricing out 110 unleaded by the barrel now
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Old Sep 24, 2003 | 02:01 PM
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Default Re: 10#'s intercooled versus 10#'s unintercooled

If you want to max the G-trim out-
I would go with a 2.5" pulley from ASP.I picked up around 80hp from a 2.85" pulley.
Then you'll need a 48.5" 8 rib belt. #K080485 Gates green stripe fits perfectly with a relocated tensioner pivot hole.
You should see 10psi by 4500rpm unless your cam has to much overlap.
I'll say this though.
Going from a 2.85 to the 2.5 made all my old tuning garbage.
It was a drastic change, mainly from the big lowend boost increase.
Steve
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Old Sep 24, 2003 | 02:34 PM
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Default Re: 10#'s intercooled versus 10#'s unintercooled

awesome info thanks!! If I go with the Vortech I'll do the 2.5 from the start

What was the approx cost of the crank pulley (8 inch I think?) and the 2.5 ASP pulley?

thanks again!
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Old Sep 24, 2003 | 03:41 PM
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Default Re: 10#'s intercooled versus 10#'s unintercooled

wjat crank pulley comes stock with the g-trim? SJH you had no belt issues with the 2.85 or 2.5?
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Old Sep 24, 2003 | 04:42 PM
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Default Re: 10#'s intercooled versus 10#'s unintercooled

What tensioner are you running Steve?
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Old Sep 24, 2003 | 05:25 PM
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Default Re: 10#'s intercooled versus 10#'s unintercooled

I am using the supplied spring tensioner from Vortech with the composite idler.It works fantastic.
The 8" 8 rib crank pulley came with the kit along with an ATI super damper.
I have never ever had any belt problems with the 2.85 or the 2.5 pulleys using gates green stripe belts.
No belt dust even.

The 2.5" pulley was like 60$ direct from ASP.
The only probelm I ever had was the crank pulley spinning and I cured that when I keyed the crank.
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Old Sep 24, 2003 | 05:32 PM
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Default Re: 10#'s intercooled versus 10#'s unintercooled


The only probelm I ever had was the crank pulley spinning and I cured that when I keyed the crank.
With a GRINDER, tell'em Steve.
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Old Sep 26, 2003 | 05:40 PM
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Default Re: 10#'s intercooled versus 10#'s unintercooled

Chris..being from the boosted territory I can tell you this...NOTHING is better than a good intercooler on a boosted car, there is a night/day difference unless ur way down in the 4-5psi range...but at 10psi you will definatly feel a big difference. I was running a 14x10x2 intercooler on my turbo eclipse with a 20g then upgraded intercoolers to an Apexi core mesuring 24x12x3, and I picked up 3-5mph and 20hp w/just that change.

Intercool that bastage...especially w/the high compression.
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Old Sep 26, 2003 | 06:22 PM
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Default Re: 10#'s intercooled versus 10#'s unintercooled

Nothing??????

Don't know if I would say that.

Steve already has and I plan on proving you don't need no stinkin intercooler

water/alky injection is my "intercooler" of choice.
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Old Sep 27, 2003 | 05:21 PM
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Default Re: 10#'s intercooled versus 10#'s unintercooled

With a GRINDER, tell'em Steve.

yep, damn right I cut a keyway by hand! Isn't that how everybody does it?

well did a log today, 13.5psi boost at 6000rpm,60lbs/min maf flow by 5100rpm and flatlined 67.6lbs by 5950rpm.
My iat hovered around 108 degrees through the pull with no intercooler and water/alky. Ambient temps were around 60.
You be the judge. I would say that's not bad for no intercooler as I am out of my blowers best efficiency range.
9-10psi used to put me around 20' over ambient.

Taking it to the strip next week.
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Old Oct 17, 2003 | 02:12 PM
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Default Re: 10#'s intercooled versus 10#'s unintercooled

What kind of results would you get if you combined an intercooler and an alky/water kit? Where would you spray?
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Old Oct 17, 2003 | 02:17 PM
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Default Re: 10#'s intercooled versus 10#'s unintercooled

SJH those IAT's are actually very low non-intercooled

Cheers,
Chris

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