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Phase 2: Hairdrying

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Old 05-07-2015, 08:42 PM
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What are you running off of the waterpump?
Old 05-08-2015, 09:43 PM
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Originally Posted by Meth Sled
What are you running off of the waterpump?
Running 90* fittings

Got the 90* NPT fittings today for the waterpump

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Also got the passenger side intercooler pipe all welded and BOV flange installed.

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Finished fiberglassing in the gauge pod

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Doesnt look like I got a pic of the pod with coat of primer.

Think I got it figured out what I have to do with the maf and other sensors so the drivers side piping is basically getting redone. So Ill be back at it.
Old 05-10-2015, 09:35 AM
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Worked on fitting the massive 3.5" downpipe. Took a good chunk of the day but it fits well and I can take it out in one piece. I was afraid I might have to make it a 2 piece downpipe Some places look close but the closest place still has 1/2" of clearance plus Im going to wrap it.


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Still deciding what to do with the wastegate piping. Either just leave it like this or make up a exhaust pipe for it and route it to the bumper area. Im afraid if I leave it as is theres going to get a lot of soot on the from rim.

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Kind of at a stand still for the rest of the intercooler piping until I get a cone that goes from 3" to 3.5" alum so the maf, seperate IAT and meth inj will be in a 3.5 alum pipe then a 3.5" to 4" 90* elbow into the TB.
Old 05-13-2015, 05:38 AM
  #44  
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New drivers side intercooler piping in a nutshell.

3" into a 3.5" which will contain the maf, 2 meth nozzles and the seperate IAT sensor in that order towards the TB.

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Old 05-13-2015, 01:08 PM
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You have a lot of skill man, keep it up
Old 05-17-2015, 07:38 PM
  #46  
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Put the textured coating on the gauge pod then finish painted it before installing.

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Wrapped the downpipe.

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Borrowed a threadsert tool from work. These things rock

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Also got a lot of the engine bay buttoned up.

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Old 05-18-2015, 09:21 PM
  #47  
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Got the rest of the exhaust fabbed up still need to add another hanger at the end. Should make a bit of noise yet.



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Old 05-20-2015, 07:04 AM
  #48  
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Intake piping is all done! Well enough to run. We decided not to weld the cone and/larger pipe to the elbow since the piping might need to be rotated to get a steady MAF reading.

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Sexy welds

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Finished the exhaust too!

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Old 05-21-2015, 07:42 AM
  #49  
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Buttoned the rest up last night. Exhaust is on and done, everything is ziptied securely so it doesnt get burnt. Autozone didnt have enough 1/4 line for the wastegate and BOV so I couldnt drive it but I did let it idle and fill the cooling system. Sounds pretty mean. Started working on securing the hood latch since I cant run a bar down like factory anymore. Shouldnt take too much to finish that then I can start tossing things on and see what I have to do to get the hood safety latch to clear the intercooler.
Old 05-22-2015, 10:26 PM
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Needs some tuning but I drove it today around the block.

Old 05-24-2015, 06:51 AM
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Some photos from the last couple of days

Grabbed a summit aluminum overflow tank since the factory wont fit

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Going to have it powdercoated whenever I get the intercooler pipes powdercoated.

Also got a Thermal Zero turbo blanket off ebay Fits well and does the job

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Had to modify the hood latch by bending it forward to clear the intercooler. Then cut out a good section infront of the factory cut out for the latch.

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And finally I tossed the grill on which needed trimmed and the billet insert removed. Stealthy huh hahahah

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Brother and I drove and tuned for a few hours last night and got it pretty solid at 10 psi. Still havent run through the gears at wot but just rolling onto the throttle for a bit. Only got it to 90% TPS.

But got it ready for the biggest carshow of the year today so there will be some great pics from that.
Old 06-03-2015, 07:16 AM
  #52  
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Some update. Trucks been running decently. Made a couple WOT 40mph pulls and it just hauls.

Won a trophy at the show over memorial weekend.

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Also went back to some work duty hauling stuff.

Picked up a nice Cub Cadet 3184 with 44" deck, Triple Bagger and plow.

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Then Picked up a bunch of lumber to fence in my 18x20 garden.

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Pulls really well, and cruises really well. However during my inspection of things after putting some miles on it I found this crap.

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I just replaced the coils last October and have maybe 500 miles on them.
Why does my drivers side suspension hate me so much.
Old 06-03-2015, 05:32 PM
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So happy to hear about the truck, looks terrific with that fat tire on the back
Old 06-06-2015, 10:11 PM
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Thanks man!

Tomorrow I hope it rains so I can stop doing outdoor projects and get back in the garage haha. Have to change out the drivers coil spring, Wire up the lighting for the 3 new gauges and figure out way my fuel pressure just stays at maxxed out.

I did take it over to my parents today so I could help my dad on a home remodel project and got on it on the highway. Looking at the boost gauge for the first time going wot through a gear and not only the wideband I found out my singe 46mm wg isnt up to the task. I have 7.5# springs in there which at 90% throttle brought me to 10 psi just rolling into it but today going all out it hit 15 psi at 6000 something rpm. so Ill be adding a second 46mm wg onto the crossmember somewhere.
Old 06-08-2015, 09:01 PM
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No sign of binding

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all fixed for now.

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Old 06-18-2015, 02:02 PM
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Lost your other thread - come back to find you boosted!

Thats awesome! Keep up the good work.

Have you figured out your suspension issues yet?
Old 06-20-2015, 02:01 AM
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Damn springs hahaha. Im surprised you havent put the ZR1s back on the back.
Old 06-21-2015, 08:51 PM
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The zr1s are back on, doesnt hook up under 45 going WOT though hahaha. But then again the single wastegate isnt in a good spot because its not keeping up and creeps to 15psi with the 7# spring in it so Im adding a 2nd WG and in a better spot.

Picked up a compact Turbonetics Comp 40 wastegate.

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Found a good spot off bank 1



and got it tacked up ready to be tigged and purged.

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Also bought a replacement windshield washer tank so I can finally hook up the meth and a hallman manual boost controller.
Old 06-22-2015, 08:49 PM
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2nd wastegate piping all tigged.

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And wrapped

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Also my Hallman manual boost controller came in!

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Old 06-24-2015, 09:20 AM
  #60  
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Crossover is back in, Have to make a short exit pipe to get the exhaust away from stuff but theres plenty of clearance everywhere.

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Also started putting the Meth Inj kit in.

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