Question about adequate crankcase ventilation?
Then, do the same thing for the crankcase, but with minimal pressure, usually 1psi max. The idea is, find all the leaks in the crankcase. Once you find all the "holes" you can design a proper PCV system. In other words, you assume right now you have a fresh air feed, and a pcv valve, and that is it. However, you may find that during your pressure test, there are other "holes" like a leaky dipstick tube. Which absolutely does count. There can other holes also. you want to seal up all of the holes, except for the fresh air inlet, which is typically on one valve cover, and feeds from the post-air filter, pre-compressor tract. This is fresh air into the crankcase pathway, every engine needs at least one of these. The other "hole" is the pcv valve, which is the crankcase dirty air outlet into the intake tract of the breathing engine (or exhaust drawn setup, or vacuum pump setup, etc...) the idea is, one allows fresh air in, one allows filthy air out. On a turbo setup, since boost will shut the PCV valve, you also need to verify this actually happens: pressure test the pcv valve to make sure it fully shuts and holds the boost you intend to run, many will leak and this will cause crankcase pressure issues. Then, also for turbo setups, you will wish to angle/design/fabricate the fresh air crankcase inlet (remember the one that was post air filter, pre-compressor?) such that, during boost, it will allow a vacuum to pull on the crankcase (opposite of what it does during off-boost situations) since there is no PCV valve on that line the air can go either way. You can adjust the air filter style to accommodate this vacuum. Ideally for healthy street driven daily driver turbocharger setups that see 100k+ mileage you will want to install a gauge which reads in inches of water ("H2O) from 0 to 32" of H2O and watch that during boost there is at least 2 to 10" of H2O vacuum pressure on that line, this is your crankcase pressure during boost and by keeping it at a slight vacuum you will keep the engine clean and healthy, as the slight vacuum tends to keep oil in the engine and keep it from pressing out on the oil seals (like front and rear main for example). It also is an indicator of bottom end health. You can be sure that when the vacuum suddenly disappears and there is now a positive pressure in the crankcase, you have a big problem that need immediate attention. In other words, it is a very important, highly undervalued diagnostic indication of the condition of the rotating assembly and it's associated oil control faculty.
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we desire a (variable) vacuum in the crankcase all the time for those reasons outlined; there is often an issue with how to go about doing this. I would explain more but I think I hit the reader's limit...
this is basically what I did also but with one catch can.
i was just thinking the filter setup could be easy way to add more venting, but it's so easy to just weld a 10 AN bung onto the other valve cover i don't see why anyone wouldn't just do that and make sure there is more than enough venting
When the engine is running, you can't hear what is going on. That is why you need to shut the engine off, and use a very quiet air hose (turn off that compressor!) to fill the air path with pressure and find all of the leaks. This is NOT an optional test; every forced induction setup NEEDS to be pressure tested, there are always leaks to find.
Video:
I just realized I never mentioned that a leaking PCV valve was NO GOOD. They should not leak like that! You need to test your PCV to make sure it seals up tight when there is boost in the manifold, or it will send boost right into the crankcase.

Last edited by kingtal0n; Apr 12, 2017 at 02:49 PM.






