E85 vs 91octane; how much power is left on table with 91?
Short version:
For those who have gone from a 87 to 91 octane tune over to an E85 tune, how much more power were you able to squeeze out of your engine? Preferably with no major upgrades but tune. Ideally no meth but I'll take what data I can get.
Longer version:
I'm building up a turbo 5.3 more for giggles. Not a race vehicle. Not trying for big dyno numbers.
In reading here, it appears from a parts standpoint, E85 requires E85 compatible parts(fuel injectors and fuel pump at minimum, maybe rubber fuel lines) And that E85 compatible parts will do regular old 91 octane with no change aside from tune.
My build is using a set of Deka 80 injectors so I'm compatible there. I'm running new fuel lines as well as new pump/custom fuel tank... the engine is part of a swap into a 70s vehicle(Toyota FJ55) so all the parts were happening no matter what.
I'm getting to the point of needing to tune it so I'm debating tacking on an E85 tune in addition to an 87 octane tune through the use of the fuel composition sensor... sadly this is an offroad vehicle that may not have E85 available on the trail so I need to account for the worst case scenario.
2JZ inline 6 stock bottom end with some cams & springs made 520rwhp @ 20 PSI on 93 Octane Pump and made 766rwhp @ 33psi on E85. E85 allowed for more boost safely netting these results. Again just a real world example of what a renouned tuner was able to do by literally only emptying out the tank of gas then adding E85 and tuning for that.
Just consider E85 race gas- and compare how much fuel you will use a season vs. E85+fuel system upgrades to support it.
2JZ inline 6 stock bottom end with some cams & springs made 520rwhp @ 20 PSI on 93 Octane Pump and made 766rwhp @ 33psi on E85. E85 allowed for more boost safely netting these results. Again just a real world example of what a renouned tuner was able to do by literally only emptying out the tank of gas then adding E85 and tuning for that.
This is a great example.
Short version:
For those who have gone from a 87 to 91 octane tune over to an E85 tune, how much more power were you able to squeeze out of your engine? Preferably with no major upgrades but tune. Ideally no meth but I'll take what data I can get.
Longer version:
I'm building up a turbo 5.3 more for giggles. Not a race vehicle. Not trying for big dyno numbers.
In reading here, it appears from a parts standpoint, E85 requires E85 compatible parts(fuel injectors and fuel pump at minimum, maybe rubber fuel lines) And that E85 compatible parts will do regular old 91 octane with no change aside from tune.
My build is using a set of Deka 80 injectors so I'm compatible there. I'm running new fuel lines as well as new pump/custom fuel tank... the engine is part of a swap into a 70s vehicle(Toyota FJ55) so all the parts were happening no matter what.
I'm getting to the point of needing to tune it so I'm debating tacking on an E85 tune in addition to an 87 octane tune through the use of the fuel composition sensor... sadly this is an offroad vehicle that may not have E85 available on the trail so I need to account for the worst case scenario.
Have a Procharged 5.3. At same boost number, 93 octane made 570rwhp. On E85, made 630rwhp. So 60hp gain with the ability to add more timing with E85.
2JZ inline 6 stock bottom end with some cams & springs made 520rwhp @ 20 PSI on 93 Octane Pump and made 766rwhp @ 33psi on E85. E85 allowed for more boost safely netting these results. Again just a real world example of what a renouned tuner was able to do by literally only emptying out the tank of gas then adding E85 and tuning for that.
Boost for boost, what was the difference ?
And there is no way that engine was limited to only 20psi on 93. They may have stopped tuning it there, but there is no way it could not have been pushed further.
But of course a lot depends on the base motor and all the supporting parts/mods.
If you built it with say 11:1 CR, clearly pump fuel is going to struggle against E85 in a head to head test.
Trending Topics
The Best V8 Stories One Small Block at Time
I've had the chance to convert a few different NA cars to Methanol from Race gas and it just makes life easier... Example, On a Air cooled GSXR1200 motor (Dwarf car) the switch drops the head temps from like 400+ down to 185 We used ot rebuild the head constantly due to heat. After the conversion never touched it again in 3 seasons.. Keihn Carburated
On a Cosworth Twin cam midget, we ran the compression from 12:1 for race gas to 16.5:1 on Methanol. The chamber is only like 20CC's at that point and if you throw a timing belt it makes really really expensive noises.. (Hillborn injected, dry sumped) 1500 CC engine 225 to 240 HP.. Only made 165 on 114 race gas..
But then you dont state what sort of power goals for either setup.
E85 isn't a problem to get here in Iowa it's actually more readily available then 93 octane.
But the guy asked how much power can be extracted given the different fuels with no other change except fuel type and resulting capabilities (ie same motor setup). Dont know too many tuners that would try to push the same PSI for Pump as with E85 but there are out there.
The comparison of using X-psi between Pump vs E85 is great but in general people switch to E85 to push their setups further into its capabilities "safer" and wouldnt ever run the same PSI between thr two....kind of defeats the purpose of E85. And sure we could get into a huge discussion as to why higher PSI and power levels can be attained using E85 but thats not the purpose of the discussion from what i gather.
No E85 here...so never likely to find out lol
If this was for me, I have no real set power goals. This is a "run" rig and no competition intended so I'm going to haul it to tuner for a "max" tune run and then have it dialed back a bunch for safety.
my car picked up a tenth or so et with no changes except swapping to e85. no timing or boost changes just fuel settings.
as far as compatability I run the stock steel tank sumpped .aluminum hard line from tank to fuel rail and it all looks good. I do run lucas ethanol treatment from time to time when I park it for extended time.
Last fill up of 93 I am down to 14%, will go down to 8-10% all 93, where I have it set to 0% fuel added (93 tune)












