Forced Induction Superchargers | Turbochargers | Intercoolers

Surge valve not opening

Thread Tools
 
Search this Thread
 
Old Apr 20, 2019 | 08:59 AM
  #1  
forcd ind's Avatar
Thread Starter
TECH Veteran
15 Year Member
Liked
Loved
Community Favorite
iTrader: (7)
 
Joined: Sep 2007
Posts: 4,188
Likes: 292
From: woodbine, md
Default Surge valve not opening

Using the VS surge valve, it felt pretty stiff trying to push on it, with the engine running,
12-13" of vac, it doesnt open. It came with a second spring, but it felt stiffer. Anyone
ever just cut the spring until it could pull open with the vac. source avail. Not sure if there
is some other issue or just to stiff a spring. I had taken it apart and the piston seemed to
move ok.
Reply
Old Apr 20, 2019 | 09:01 AM
  #2  
3 window's Avatar
TECH Addict
10 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
 
Joined: Aug 2014
Posts: 2,051
Likes: 187
Default

BOV valve?
Reply
Old Apr 20, 2019 | 01:03 PM
  #3  
forcd ind's Avatar
Thread Starter
TECH Veteran
15 Year Member
Liked
Loved
Community Favorite
iTrader: (7)
 
Joined: Sep 2007
Posts: 4,188
Likes: 292
From: woodbine, md
Default

Ya, back in my Procharger days we called them surge valves, w/o one you sometimes
got a surging during cruise (blowthru carbs)
Reply
Old Apr 20, 2019 | 03:24 PM
  #4  
3 window's Avatar
TECH Addict
10 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
 
Joined: Aug 2014
Posts: 2,051
Likes: 187
Default

You dont want it to pull open with vacuum otherwise your pulling air through the cold side piping instead of the air filter. Find a spring light enough just to keep it closed at idle. If you snap the throttle, you should see it open briefly then close again. That’s how I set mine up. Been fine.
Reply
Old Apr 20, 2019 | 04:22 PM
  #5  
stevieturbo's Avatar
9 Second Club
 
Joined: Nov 2003
Posts: 13,616
Likes: 185
From: Norn Iron
Default

He hasnt even stated the application, turbo or blower ?

Can you get it to open at all testing with a Mityvac ? Does it even move ?
Reply
Old Apr 21, 2019 | 09:53 AM
  #6  
forcd ind's Avatar
Thread Starter
TECH Veteran
15 Year Member
Liked
Loved
Community Favorite
iTrader: (7)
 
Joined: Sep 2007
Posts: 4,188
Likes: 292
From: woodbine, md
Default

Turbo-I hooked up a vac pump I got off an import, use it to bleed brakes. It can pull
over 25" of vac, the valve doesn't move. When I had it apart it moved fine, prob something
is machined off, gonna send it back.
Reply
Old Apr 21, 2019 | 10:52 AM
  #7  
stevieturbo's Avatar
9 Second Club
 
Joined: Nov 2003
Posts: 13,616
Likes: 185
From: Norn Iron
Default

It held vacuum and still didnt open ? If you pushed the valve would it open or is it actually stuck solid ?
Reply
Old Apr 21, 2019 | 11:50 AM
  #8  
forcd ind's Avatar
Thread Starter
TECH Veteran
15 Year Member
Liked
Loved
Community Favorite
iTrader: (7)
 
Joined: Sep 2007
Posts: 4,188
Likes: 292
From: woodbine, md
Default

I had orig put it in a vice with a socket and it would open/close, I guess china bit
me in the *** on this one, lol.
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-1

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-2

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-3

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-4

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-5

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
story-6

Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

 Verdad Gallardo
story-7

Awesome K5 Blazer Restomod Comes With C7 Corvette Power

 Verdad Gallardo
story-8

10 Camaros You Should Never Buy

 
story-9

10 LS Engine Myths That Refuse to Die

 Verdad Gallardo
Old Apr 21, 2019 | 12:58 PM
  #9  
truckdoug's Avatar
9 Second Club
10 Year Member
Liked
Loved
Community Favorite
iTrader: (26)
 
Joined: Nov 2013
Posts: 6,389
Likes: 558
From: Portlandia
Default

I set mine really stiff like that. I only want it open when the combined force of high negative manifold pressure and positive charge pipe pressure can unseat the valve
Reply
Old Apr 21, 2019 | 01:07 PM
  #10  
stevieturbo's Avatar
9 Second Club
 
Joined: Nov 2003
Posts: 13,616
Likes: 185
From: Norn Iron
Default

Depends on application which he still hasnt stated.

If blower, then it needs to open fast/easy.

If turbo...less of a concern, but if you want it to be functional then it still needs to be capable of opening.
Reply
Old Apr 21, 2019 | 01:34 PM
  #11  
forcd ind's Avatar
Thread Starter
TECH Veteran
15 Year Member
Liked
Loved
Community Favorite
iTrader: (7)
 
Joined: Sep 2007
Posts: 4,188
Likes: 292
From: woodbine, md
Default

Post 6 says turbo-but I got bigger problems, 4L80E I built seems to lock up
when I try and move the truck.
Reply
Old Apr 21, 2019 | 05:36 PM
  #12  
truckdoug's Avatar
9 Second Club
10 Year Member
Liked
Loved
Community Favorite
iTrader: (26)
 
Joined: Nov 2013
Posts: 6,389
Likes: 558
From: Portlandia
Default

ah bummer. are you using the stock pcm with an 80e segment?

i'd say check out the automatic transmission forum on here, but they're meaner then we are lol
Reply
Old Apr 21, 2019 | 06:37 PM
  #13  
forcd ind's Avatar
Thread Starter
TECH Veteran
15 Year Member
Liked
Loved
Community Favorite
iTrader: (7)
 
Joined: Sep 2007
Posts: 4,188
Likes: 292
From: woodbine, md
Default

I wired it for man shift until I can afford a controller, but I disc. that which puts it
in limp mode, rev and 2nd. Still goes 1' for/back then locks up. Its got to come out,
I was only trying to get it in my other bay where the lift is, guess I need to call in some
muscle (pushers), lol. I'll just stick my old 400 in until I feel like tearing it down.
Reply
Old Apr 23, 2019 | 08:02 PM
  #14  
truckdoug's Avatar
9 Second Club
10 Year Member
Liked
Loved
Community Favorite
iTrader: (26)
 
Joined: Nov 2013
Posts: 6,389
Likes: 558
From: Portlandia
Default

you can use a stock pcm as just a trans controller. there's a write up on the sloppy wiki. I did it behind an old school 454 and it worked really well
Reply
Old Apr 24, 2019 | 06:06 AM
  #15  
forcd ind's Avatar
Thread Starter
TECH Veteran
15 Year Member
Liked
Loved
Community Favorite
iTrader: (7)
 
Joined: Sep 2007
Posts: 4,188
Likes: 292
From: woodbine, md
Default

I saw that setup some time ago, wouldn't you need HP tuners to still adjust it.
Pulling the pan off the trans today, hoping maybe the 1st/rev band pin is holding
it, if not it has to come out. When I built it, it went together OK, was a little tight, but
I convinced myself it was OK, because I wanted this project running-my bad, lol.
Back on the valve, the spring that came with it was so strong it kind of jammed the
piston in the closed position, I found a weaker spring in my pile of parts (sometimes
its good I don't throw out stuff, lol) and with my hand vac it opens now-I will just have to
play with springs until I get the desired opening.
Reply
Old Apr 24, 2019 | 03:26 PM
  #16  
truckdoug's Avatar
9 Second Club
10 Year Member
Liked
Loved
Community Favorite
iTrader: (26)
 
Joined: Nov 2013
Posts: 6,389
Likes: 558
From: Portlandia
Default

ah the ol self sabotage eh? no sir, i dont know anything about that lol
Reply
Old Apr 24, 2019 | 05:45 PM
  #17  
forcd ind's Avatar
Thread Starter
TECH Veteran
15 Year Member
Liked
Loved
Community Favorite
iTrader: (7)
 
Joined: Sep 2007
Posts: 4,188
Likes: 292
From: woodbine, md
Default

I seem to have a history of that, lol-about now glad nobody bought the old
turbo 400 switch/pitch, it will be in tomorrow.
Reply
Old Apr 25, 2019 | 02:56 PM
  #18  
truckdoug's Avatar
9 Second Club
10 Year Member
Liked
Loved
Community Favorite
iTrader: (26)
 
Joined: Nov 2013
Posts: 6,389
Likes: 558
From: Portlandia
Default

huh i didnt know there was a 400 version of that. I had a "jetaway" 2 speed with the switch pitch converter and it worked rather well. of course being 19 i tossed it in the trash for an m21 set up lol
Reply
Old Apr 25, 2019 | 05:36 PM
  #19  
forcd ind's Avatar
Thread Starter
TECH Veteran
15 Year Member
Liked
Loved
Community Favorite
iTrader: (7)
 
Joined: Sep 2007
Posts: 4,188
Likes: 292
From: woodbine, md
Default

Yep, 64-65 Big Buicks used them, chevy guys would convert their 400's with the parts.
I built this one years ago, now just use it as a stand by if I temp need a 400. The converter
is a 13", now I am a little worried it might not clear the turbo cross over pipe-$hit just keeps
snow balling, lol. Beer time tonight, had enough of cars..
Reply
Old Apr 25, 2019 | 11:15 PM
  #20  
truckdoug's Avatar
9 Second Club
10 Year Member
Liked
Loved
Community Favorite
iTrader: (26)
 
Joined: Nov 2013
Posts: 6,389
Likes: 558
From: Portlandia
Default

smart move. i usually stop after doing some aerodynamic testing of expensive parts lol
Reply




All times are GMT -5. The time now is 05:13 PM.

story-0
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-1
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-2
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-3
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-4
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-5
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE
story-6
Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

Slideshow: A one-off sports car that looks like a vintage Italian exotic-but hides a C6 Corvette underneath-just sold for the price of a new mid-engine Corvette.

By Verdad Gallardo | 2026-03-23 18:53:41


VIEW MORE
story-7
Awesome K5 Blazer Restomod Comes With C7 Corvette Power

Slideshow: A heavily reworked 1972 K5 Blazer swaps its off-road roots for a low-slung street-focused build with modern V8 power.

By Verdad Gallardo | 2026-03-09 18:08:45


VIEW MORE
story-8
10 Camaros You Should Never Buy

Slideshow: There are thousands of used Camaros on the market but we think you should avoid these 10

By | 2026-02-17 17:09:30


VIEW MORE
story-9
10 LS Engine Myths That Refuse to Die

Slideshows: Which one of these myths do you believe?

By Verdad Gallardo | 2026-01-28 18:10:11


VIEW MORE