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Procharger Plenum

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Old Jul 13, 2007 | 09:27 PM
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Default Procharger Plenum

It kind of exploded
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Old Jul 13, 2007 | 09:38 PM
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how much boost were you running to blow it?
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Old Jul 13, 2007 | 09:39 PM
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10#
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Old Jul 14, 2007 | 12:31 AM
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Time for a metal one.
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Old Jul 14, 2007 | 02:09 AM
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this is the second one ive seen.
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Old Jul 14, 2007 | 02:23 AM
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I think the reason they have determined for collapsing is not the boost - anything under 15lbs - but the wrong size bypass or not plumbled correctly when you let off the throttle- then it blows.
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Old Jul 14, 2007 | 05:22 AM
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Dang, that has never happened to us. We've run a lot of boost with the plastic plenums without every having a problem. I've heard of it happening, yours is the first one I can think of that I have seen a picture of. I do keep the plastic plenums in stock, if you want to go with another plastic one. Bob
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Old Jul 14, 2007 | 06:44 AM
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I have a metal one if you want it, pm me.
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Old Jul 14, 2007 | 07:12 AM
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Seen it many times before. Get a metal one and hope that one doesn't go the same route.
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Old Jul 14, 2007 | 07:58 AM
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I was on my way to the track to have some fun and was testing it out since I tightened the belt. Also the exit port that goes to the throttle body was warped......I guess heat, plastic and pressure dont go together. As far as the bypass it is all the ati stuff and is all hooked up right and the bypass is fine....i checked it..I am either going to buy a metal one or have a friend make one....he works at a metal shop
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Old Jul 14, 2007 | 08:18 AM
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Nice carnage
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Old Jul 14, 2007 | 01:59 PM
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the first one i saw was a metal one.
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Old Jul 14, 2007 | 04:06 PM
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I seen probably a dozen of them so far an one of the metal ones
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Old Jul 16, 2007 | 06:41 AM
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Bought Mark98ss 's polished plenum......................thanks.....saturday i tried to super glue and tape up the box....lol it was so nice out i was hoping it would work but blew after 7#
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Old Jul 16, 2007 | 01:31 PM
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How old is the kit on your car?
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Old Jul 16, 2007 | 02:01 PM
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Bought car with it, but car only had 18k miles....i think it is 2-3 yrs old
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Old Jul 16, 2007 | 02:24 PM
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PM me your serial number if you have it handy. I might be able to help out a bit.
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Old Jul 16, 2007 | 02:29 PM
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dont have car with me, but I bought a polished plenum for $50, but i guess it would be nice to know how old the kit is.....ill have to remember to write down the number
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Old Jul 16, 2007 | 04:20 PM
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Mine did the same thing about 2 weeks ago...Went with a metal one this go around my buddy made.

Blake
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Old Jul 17, 2007 | 02:46 AM
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Originally Posted by AFASTYZFR1
I was on my way to the track to have some fun and was testing it out since I tightened the belt. Also the exit port that goes to the throttle body was warped......I guess heat, plastic and pressure dont go together. As far as the bypass it is all the ati stuff and is all hooked up right and the bypass is fine....i checked it..I am either going to buy a metal one or have a friend make one....he works at a metal shop
I still think the primary cause for the plenum to explode/collapse is caused by letting off the throttle to quick on the dyno at WOT slamming the throttle blade closed while at the same time you have 8-10 lbs of compressed air rammings its way into the plenum with no where to go.

The stock ATI bypass outlet tube is only 1 1/2 inches compared to the two three inch pipes feeding the compressed air to the plenum at 8 -10 lbs (or 15 for some). The fraction of a second delay for the bypass to open is just enough time to allow the accumulating volume and pressure in the plenum to exceed its limits - and it collapses and explodes.

Putting a restrictive filter on the bypass when venting to atomosphere probabaly doesn't help the situation during this time of overboost and probably a reason why ATI decided to vent back into the charger rather than to atomosphere. The bad, however, is the recycled overflow reheats itself and getting hotter and hotter as it recycles through the charger off boost.

Last edited by dlandsvZ28; Jul 17, 2007 at 02:56 AM.
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