409 iron block
AND... if you don't make sure you have enough fuel AND free up the exhaust adequately, you won't be able to crank up the RPMs in the former case or get the best power out of it at the higher RPMs in the latter case.
If you are willing to make your 409 a 10.x:1 or higher compression engine and LIMIT yourself to 7 PSI, yes, 600+ RWHP may be attainable. But, most people design these blower motors to handle at least TWICE that amount of boost, which means it does not start from a high horsepower base, NA.
So... a 409 or 422 may make upwards of 550 RWHP NA. But, depending on the static compression and the cam/head profile to maximize boost with a SC or Turbo, you may only make low to mid 400 RWHP without boost. That requires a gain of 200+ RWHP to hit even the LOW 600's, which means cranking up the boost... and giving it what it needs to get it there.
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The fueling is a really tough issue, among other things.
To be honest, with the cooling issues and extra weight up front, if I had it to do again, I'd probably do what GWP and I first discussed... bore and stroke an Aluminum block to 383. I may have bit off more than I can chew with the 422. Don't get me wrong... I love it, but I'd prefer my RWHP and RWTQ numbers to be reversed.
Let's assume that you'll be building the motor for an eventual increase in boost (what's the point of using the stronger iron block if you're not going to boost ~12-15+ psi, right?). I'm going to assume all fueling and and tuning issues are optimized. Most fully forged 346s that I've seen dyno just motor (~9.0:1 compression) put down ~350/350 to the wheels. Remember, most people don't take the time to fully optimize an NA tune for a blower car. So let's assume that motor under optimized conditions/tune would put down ~370/370. Now we're going to assume 100% efficiency for displacement increase (rarely happens, but again we're working with ballpark numbers...assume slightly lower for real world application). Going from 346 to 409, that puts the NA numbers at ~440/440. Now, you want to run 7psi: 440 * (7/14.7) * 75% + 440 = ~597/597. I'd say that's pretty close (in case it's not obvious, the 7 is the psi proposed to run, 14.7 is sea level pressure, and 75% is a ballpark efficiency for a supercharger).
Sure it's possible to get higher numbers, but I like to keep estimates on the low side so as to not be dissapointed with actual results.
BTW, the cam selection that you've mentioned is a bit small for a 409 (duration wise).
I would think 7psi would get you over 600rwhp with a 409ci.. Even with lower compression and tuned for boost on motor you should be right around 480rwhp.. NO ONE is going to tell me that 7psi is only worth another 120rwhp or less on a 409ci.. C'mon guys.. If properly tuned it should be deep in the 600's. MMS made 597rwhp on a H/C F-body 346ci with 9lbs of boost.
1997-2003 Corvette LS1 & LS6 package prices
(for 750 RWHP)
Manual transmission: $49,995.00
Automatic transmission upgrade: $2,595.00
Enough money can do a lot.
Take a $15,000 to $20,000 cost, compare that to a $50,000 to $52,250 cost, and tell ME the dollar-per-horsepower comparison you referred to earlier.



