breaking in?
"Originally Posted by chevystyle
Just had my gears replaced. The shop gave me a Break-In Procedure paper. I decided to post it in case somebody wanted to know. My gears were replaced with AAM OEM GM 7.625 4.10 ring and pinion set from UNITRAX.
Ring and pinion sets require a break-in period to prevent damage from overheating. Overloading or overheating will cause the lubrication to fail, resulting in damage to the ring and pinion. In order to maximize the life of your differential, please follow this break-in procedure.
1. After installation, fill the differential with only premium national brand 80w90 or 85w140 GL-5 gear oil. Also add 4-8 ounces of Dane Spicer friction modifier to the oil if your differential contains a limited-slip or posi unit. Alert: Verify that the drain and fill plugs are properly secured.
2. Drive your vehicle easy for 30 minutes or approximately 20 miles. Avoid aggressive starts, hard stops and long distances at a steady speed.
3. Let the differential cool for at least 45 minutes.
4. Repeat steps 2 and 3 once.
5. It is not recommended to tow during the first 500 miles. Also avoid wide-open throttle acceleration for the first 300 miles.
6. When towing for the first time, drive easy for 20 miles let the differential cool for 45 minutes.
7. It is recommended to change the differential fluid between 2,500 and 5,000 miles (someone else recommended 500 miles K_K). Use the lubricant specified in step 1. Subsequent oil changes should be performed every 20,000-30,000 miles.
Many differentials have been damaged by overheating, overloading, inadequate or improper lubrication. The above procedures may be a minor inconvenience, but if followed, your differential should prove to be one of the most dependable devices in your vehicles.
Again, this was a list given to me by the shop."
A. Yes! All new ring and pinions should be broken in to avoid over heating or over loading and burning up. We recommend a specific break-in procedure that has worked for our own service shop over the past fifteen years. First, NO towing, heavy loads, or hard acceleration for the initial 500 miles. Next, for the first 100 miles you should drive 15-20 mile increments under 60mph and then let the differential set and cool for at least 15-20 minutes. At the 500 mile mark you should have the differential oil changed. This removes all the loose shavings from the new gear and phosphorus material from the oil. Small price to pay to prolong the life of your differential. Also, after 500 miles you can start towing or carrying heavy loads. We recommend that for the first 45 towing miles you drive in 15 mile increments again due to the fact this is the first real load the gear will see and as the ring gear flexes there will be contact on new portions of the ring gear and pinion gear teeth.
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Although the place i bought my gears from said no problem on WOT after 100 miles...installer said to be safe, 200 miles. I'm going to split it, 150 mile WOT runs and a 500 mile gear oil change.
Fill with fluid, add diff lube if needed.
Run on jack stands, 2k rpms for a few minutes and reverse for a couple. Let sit and cool.
Then drive for 20minutes with variying speed (stop and go), park and let sit over night.
The go race it. Worked fine ever since.
You can baby it for 500 but as soon as you put any force to it, any real force, it will show a slight noise, at least in my exp of any aftermarket gear be it a 10 bolt, 12 bolt, 9" etc etc
Fill with fluid, add diff lube if needed.
Run on jack stands, 2k rpms for a few minutes and reverse for a couple. Let sit and cool.
Then drive for 20minutes with variying speed (stop and go), park and let sit over night.
The go race it. Worked fine ever since.
You can baby it for 500 but as soon as you put any force to it, any real force, it will show a slight noise, at least in my exp of any aftermarket gear be it a 10 bolt, 12 bolt, 9" etc etc
does anyone have a write up on the gear change, Im just want to be sure im doing everything the right way.






