The fix for my endless alternator failure's
A few posts up, I posted a list of all CS series alternators (alternators being discussed here). List shows everything you need. Just click on the Adobe link to see the list. Have attached it below, as well. Hope this helps.
Side note reference for the archives: A 2 wire 145 AMP DR244 can easily be used, also. It takes a 2 wire to 4 wire harness (or some cutting & splicing), but, can be used. I mention this in case someone finds a 2 wire 145 AMP alternator for less than the 4 wire 145 AMP alternator & wants to save some money.
I crusied by O'Rieliy auto store and asked for a 03 Cadilack escalade alternater.
and he bought out the same small cased 105 amp. atl that the junk yard (they deliveryed 2 like this)
I understand that there are actuelly 4 differnt models of escalaids 2 wheel drive 4 wheel drive some loaded some not I'm wondering which exact escalaid has this big ad244.
KG3 is meaningless it's only an option code.
when I was observing the alt. at the auto store I asked for a lug to fit over the positive output and the Oring of lug was 1/4" however this copper lug was designed for much skinnier wire that my AWG4 I plan to use.
so I have to search a bit of this lug.
I am very interested in this Tuf enought alt. mainly because they claim it to be new maybe TransAm_VS_VR-4 will chime in w/ details.
I understand the desire to have a new alternator, but I had roughly 10 NEW alternators fail in a year, new ones of different brands and from multiple suppliers, I had a specific purpose in buying a used one, it is most likely to be GM built with actual quality internals. I had one new one fail in 5 minutes, seriously.
Plus, my alternator was $43 at LKQ and over a year later it's still kicking ***. Im assuming the new one is around $200? Thats 5 used ones.....
Maybe ask for a Escalade ESV with all options?
The wire SJ added is to help carry the extra output of the larger alternator, don't worry too much about the water resistantance or lack of, that is a very common under hood fuse to use, if you want water resistant you can get one at a stereo shop like car toys. You could get your wiring and lugs there too.
With every conceivable electrical accessory on, AC on high, fans on high, rear defroster on, and it never dropped below 14 volts.
I cheated, though. Got a *new* 145 amp Remy alternator from Advanced Auto Parts for a 2003 Tahoe with the 5.3. Part number is 91611-WU, cost is $155.
Ordered a used one on-line, they sent me a DR44G alternator with the 2 pin plug. After a followup mail and clarifying that I wanted an AD244 with the 4 pin plug, I received another DR44g with a 2 pin plug. I gave up and bought the new one.
the fuse holder i am using does have a cover but i have not put it on......i also have a water proof fuse holder that i am not using.........since putting the fuse holder on that you see in the pics i have had zero issues with water or moisture so i have left it alone.......if i should have a issue in the future with moisture i will change it out very quickly
Thanks to this thread I switched to a new 145 amp 04 Burban Alternator for cheaper then the stock alternator and now my voltage seems to be back to normal with 14.67 @ Idle.
The Best V8 Stories One Small Block at Time
Keep it as a spare 'cuz the 2 pin can be used, as well. From my post above...
With every conceivable electrical accessory on, AC on high, fans on high, rear defroster on, and it never dropped below 14 volts.
I cheated, though. Got a *new* 145 amp Remy alternator from Advanced Auto Parts for a 2003 Tahoe with the 5.3. Part number is 91611-WU, cost is $155.
Ordered a used one on-line, they sent me a DR44G alternator with the 2 pin plug. After a followup mail and clarifying that I wanted an AD244 with the 4 pin plug, I received another DR44g with a 2 pin plug. I gave up and bought the new one.
Thanks to this thread I switched to a new 145 amp 04 Burban Alternator for cheaper then the stock alternator and now my voltage seems to be back to normal with 14.67 @ Idle.
Good info posted, 'preciate it!
Last edited by sjsingle1; Jun 28, 2011 at 12:50 PM.








