Harness Rewire
If you look at sites with information like
http://lt1swap.com/E38%20ECM%20Connector%20Pinouts.htm
How do you know if it will work with YOUR exact model engine.
example
Link says "Below are the ECM Connectors for 2008 vortec 5.3L harness. Should be similar for 4.8L 6.2L applications. "
But have a 2007 LQ4 from a hummer.
What if wire#24 isnt a fuel pressure in that model - its actually something else ......... *shrug*
How are you guys approaching this if its not a direct pinout for your year/model.
Trying not to spend 20 hours to find it doesnt work.
If you are uncertain about a wire or a pin when looking at a diagram, you are going to have to trace each wire using a multimeter (set to continuity). That's what I had to do with my first ever harness adaptation. Main thing to do is to identify the major circuits of the engine hareness that allow the engine to function properly (PCM, injectors, coils, MAF, o2's, etc.) Pay special attention to pink, orange, and black wires when you are testing for ignition power and ground.
If you are uncertain about a wire or a pin when looking at a diagram, you are going to have to trace each wire using a multimeter (set to continuity). That's what I had to do with my first ever harness adaptation. Main thing to do is to identify the major circuits of the engine hareness that allow the engine to function properly (PCM, injectors, coils, MAF, o2's, etc.) Pay special attention to pink, orange, and black wires when you are testing for ignition power and ground.
So need to keep the fueling (inj) and TAC (throttle) and transmission and normal engine functions (cam/crank) etc
Unloom the entire engine harness, you'll likely want to have it rewrapped anyway in the new engine bay when it's all said and done. Identify each and ever sensor/component on the engine that you are going to use after the transplant: MAF, injectors, coils, o2's, TPS, MAP, crank sensor, cam sensor, temp sensor, oil pressure sensor, transmission pigtail, etc. Follow each sensor to either a PCM connector, harness connector, or loose wire end and label said wire. That will give you the back bone to the harness connections. After that you'll need to identify all of the power feeds (I believe the PCM has two ignition feeds and one straight battery feed, injector banks each have an ignition feed that is shared by the coils. The MAF and the front o2 sensors also share an ignition feed if I am not mistaken. Also the transmission has an ignition feed) After the power feeds you'll need to address the grounds (each of the things that you identified when locating the power feeds will likely have a corresponding ground that needs to be properly addressed. Lastly you'll have to identify all of the gauge signal wires (Tach, oil pressure, temp, VSS, etc).
I know I am probably over looking a few things, but that should get you started in the right direction. After you identify all of the aforementioned items, the harness should appear to be getting less confusing. Take your time and label everything and only cut/remove wires that you have double and triple checked either with a multimeter or a diagram.
The problem would be a wire or circuit that I would not be sure if its required or not.
eg
Yellow 39 - Starter Enable Relay Control
I would have no idea if thats actually required by PCM to enable siglan to starter. According to LT1 can be removed.
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I bet if you list the circuits you are concerned about you will get clear answers, but yellow is "remove" and you could either leave them alone as suggested above or un-pin and save them.
You have a blue/green harness, correct?
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the starter relay is there to allow the "pcm" to actually start the vehicle. It is not required. You can use your trucks starting circuut and ditch that function if u like. I did on my 92 s10...

But now .....

So long story short ........ follow the depin instructions from LT1swap.com ......
http://www.lt1swap.com/2003-07pcmpinouts.pdf
and then extend a fuse box for fused power control similar to
https://www.bp-automotive.com/produc...i-24x-engines/
Leads to a few other questions.
How are most people controlling fans for cooling ......... meaning via the PCM - or static switch(on/off) just linked to a temp sensor ?
Any considerations with AC in terms of the harness itself.
Any links to someone who has done it in a build with detail or goes over it ?
all new to me.
I appreciate you guys posting the links above.
On the trans harness I combined the NSS wiring, the speed sensor, and both front O2 sensors. Now, instead of running down the drivers side frame rail I have the trans section running straight down the center of the trans. REALLY cleans up, and significantly shortens that harness. It went from 5' down to 2.5'. I am going through the firewall right behind the oil pressure sending unit with computer mounted under the dash, on the firewall. It's taking a LOT longer than I thought it would. I spent almost 3 hours removing loom, tape, marking wires with tape & marker, and un-pinning from the connectors... Ugh... Now tomorrow I should actually be able to mount the PCM and start re-pinning everything that will be used.
On the trans harness I combined the NSS wiring, the speed sensor, and both front O2 sensors. Now, instead of running down the drivers side frame rail I have the trans section running straight down the center of the trans. REALLY cleans up, and significantly shortens that harness. It went from 5' down to 2.5'. I am going through the firewall right behind the oil pressure sending unit with computer mounted under the dash, on the firewall. It's taking a LOT longer than I thought it would. I spent almost 3 hours removing loom, tape, marking wires with tape & marker, and un-pinning from the connectors... Ugh... Now tomorrow I should actually be able to mount the PCM and start re-pinning everything that will be used.
Im not as far along ...... basically deloomed and started depinning the C1+ C2 connectors for lt1swap. Mostly the emissions stuff obviously.
Got stuck on the TAC module.
Think on non DBW trucks you normally have .... next to the PCM fuse block..... C100, C152,C153 connectors .......
Mine has DBW and has what looks like C100 and C152 omly but then C152 (black) has 1-2 wires that go into the TAC connector........ so typically I think C100/C152 are totall removed - but not sure I can on a DBW/TAC setup.
http://chevythunder.com/drive_by_wire.htm maybe there is some information there that can help?
http://chevythunder.com/drive_by_wire.htm maybe there is some information there that can help?
Thanks for link.
Did you completely unpin all of the harness - you said REPIN ...... wowza -
I made a rookie mistake and ripped my harness off the engine before labelling. Nothing like spending 4 hours with a multimeter OHM out wires to check what that sensor (x) is and labelling after the fact. Oh well.
Yes taking longer than I thought also ....... a few hours here .....a few there ...... making progress though.
Anyone know if the fuse block for ignition wires (C2) for later years available anyhere ..... not sure mine marries up with the 2002 one on LT1swap etc
I did not mark the wires locations when I removed them either.. But, I have another assembled harness that I can use to verify that I have everything correctly placed, and I'm using pinout diagrams from LT1swap to get it all together. It's not something I will do again. Next time I will just buy the after-market stand alone harnesses. The amount of time I have in this harness so far I could have bought the after-market harness and be working on other stuff...
Thats neat that you did all that - I didnt quite have the confidence to pull it all apart ............ just depinning what I dont need ..... add the 2 AC signal wires etc
Why do the AC and the Oil sensors get decoupled. I know the oil sensor is not used by the PCM - but figured that the signal could still be used for aftermarket gauges etc ?
AC Im not sure how that sensor is used within the harness and PCM.
Oil Pressure/ Oil Level and AC are depinned and removed.
eg7GRY27055 Volt Reference (OIL PRESSURE) 45GRY27005 Volt Reference (A/C)63BLK2755Low Reference (OIL PRESSURE SENSOR) 14RED/BLK380A/C Refrigerant Pressure Sensor Signal (A/C)
43DK GRN/WHT459A/C Compressor Clutch Relay Control (A/C)
** ALL depinned and corresponding sensors removed -> http://lt1swap.com/2004vortec_pcm.htm
My understanding is the oil pressure doesnt send a signal via PCM .......... thats the reason its decoupled ......... then use an aftermarket etc.
My question is mainly around why do you need to - couldnt the same wires/signal and sensor be used for integration to aftermaket gauges/AC systems etc.


