z28:headers and stock catback
I went to a muffler shop and had them cut 8" of pipe, I forget the OD/ID, but it was intermediate between the Y-pipe merge's ID and the stock catback's OD.
I brought my merge from my Y-pipe with me when I went.
The shop expanded one side slightly for me (that side went into the merge) and I cut a two slits opposite each other on the other end of that pipe so once the U-bolt was tightened over that end of the pipe (which was slid over the catback's I-pipe) it would collapse enough to become tight around the stock catback.
I was leak free until the cats in my QTP Y-pipe blew and clogged the catback then I purchased an aftermarket catback.
If I remember, and if you want, I can get pics tommorow to explain what the hell I'm talking about.
I went to a muffler shop and had them cut 8" of pipe, I forget the OD/ID, but it was intermediate between the Y-pipe merge's ID and the stock catback's OD.
I brought my merge from my Y-pipe with me when I went.
The shop expanded one side slightly for me (that side went into the merge) and I cut a two slits opposite each other on the other end of that pipe so once the U-bolt was tightened over that end of the pipe (which was slid over the catback's I-pipe) it would collapse enough to become tight around the stock catback.
I was leak free until the cats in my QTP Y-pipe blew and clogged the catback then I purchased an aftermarket catback.
If I remember, and if you want, I can get pics tommorow to explain what the hell I'm talking about.

Hennytime:
I looked for the pipe I had made but my stock I-pipe was thrown out with leaf cleanup two weeks ago.
Would have been nice to have it for pics but it would have been nicer because I could have just mailed the collar to you, to save the trouble and time.
Anyway, here's a crude drawing in MSPaint.

The dashed part is where I had the shop put it on an expander to an OD of 3".
Any competent exhaust shop can expand a pipe.
You'll see the slits on the other end of the pipe, so the pipe is able to get a hold of the I-pipe.
The black arrows are where you would want to put U-clamps.
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It will work fine. Get a 3.5" to 3.0" reducer cone to put between your merge and the Dual/Dual and you'll be set.
I know you can get them directly from Flowmaster but many of our sponsors sell them too. >>>>>
My Y-pipe already cam with a reducer so once I picked up my aftermarket CB it slid right in.
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That being said, yeah, you'll need to take it to a shop to have them hook up the y-pipe to the stock i-pipe. I tried to do it myself unsuccessfully.
If you gain 10-15hp from the mids and 20-25hp from the LTs then that is a very big difference. Not to mention the performance difference will increase with the addition of a cam/heads/intake.
If your gonna be in there doing exhaust then do it the right way.

