Fans not working correctly
Are you using a manual fan switch and having trouble getting the fans to come on the low setting? With my low fans on all the time (manual switch) my car never goes above 185(with my 1998 working gauge).
If you'll send me a PM with your question I'll be glad to help you troubleshoot your overheating problem (to the best of my ability from far away). I'm an electrical engineer and I used to be a diesel truck mechanic so I've done a lot of this sort of thing.
Chuck, AKA "Old Geezer," raises a very valid point. This forum is supposed to be about advanced topics (see https://ls1tech.com/forums/showthread.php?t=396223). Hopefully more folks will take the time to understand what this forum is about and the moderators will take the time to relocate threads to more appropriate venues.
Steve

I don't know what kind of vehicle you have nor do I have the wiring diagram. However, since the second fan operates when the A/C is on, that tells me that fan 2 works, the relay works and the powertrain control module (PCM) circuit for Fan 2 works. This is all goodness.
The way the fan operation is programmed by the "flash" of the PCM controls when Fan 2 comes on. I randomly chose a 2000 Camaro with a four speed automatic and opened that file in EFILive/FlashScan (see below). In this example, fans 1 & 2 are activated at different temperatures (even without the AC operating). Then when the A/C is operating, different parameters control the two fans. There may be nothing wrong, but it may be programmed in a way that is not to your liking. Alternately, the programming "flash" may be incorrect.
I hope that this helps as a starting point.
All my best,
Steve
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Thanks for any more input
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