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help! AIR blockoff screw broke

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Old May 1, 2008 | 06:59 AM
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Default help! AIR blockoff screw broke

My car was making a tapping sound whenever i accelerated and i found out why. I had the AIR assembly removed from my car a few weeks ago and one of the screws for the AIR blockoff cover on the driver side broke.

What can I do to remove the screw? There's only about 1/32" of thread sticking out. If i cant remove the screw, is there any other way I can block off the AIR hole?
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Old May 1, 2008 | 08:39 AM
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You can get an expanding plug from any auto parts store
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Old May 1, 2008 | 09:39 AM
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would the plug withstand the hot temperatures and pressures?
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Old May 1, 2008 | 09:52 AM
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Oh yea hey work fine. I had one in mine before I got my ls6. You can also get a freeze plug and tap it in place and it puts a solid seal around it. I think the freeze plug size is 1-3/8" but I am not positive. Pretty sure though. And if you are concerned about it leaking you can put some rtv around it
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Old May 1, 2008 | 04:56 PM
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simpler idea....jb weld...back in the day when i had those manifolds...the screws never stayed in...so i jb welded and they never leaked...
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Old May 1, 2008 | 10:04 PM
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Originally Posted by 95GreenZ28
Oh yea hey work fine. I had one in mine before I got my ls6. You can also get a freeze plug and tap it in place and it puts a solid seal around it. I think the freeze plug size is 1-3/8" but I am not positive. Pretty sure though. And if you are concerned about it leaking you can put some rtv around it
i think you're talking about the EGR where it connects to the top of the intake manifold..for the AIR block off, i would just weld it, then you dont have to worry about it..
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Old May 2, 2008 | 09:10 AM
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Originally Posted by staringback05
simpler idea....jb weld...back in the day when i had those manifolds...the screws never stayed in...so i jb welded and they never leaked...
yep, that'll work, or take it to an exhaust shop and get it welded
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Old May 2, 2008 | 01:01 PM
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i did some research and the jb weld is resistant to temperatures up to 500 F. how hot can the engine manfiold get up to?
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Just drill it out and put a bolt through it.
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