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So I flycut my pistons.....

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Old 05-21-2011, 12:44 PM
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Default So I flycut my pistons.....

I did the free flycutting mod (aka sand paper and big valves) and Im still nervous about running the car. Its a Trex with 59cc ported 5.3s. I took out .100 intake and .80 out of the exhaust. Im sure I did it right but Im still nervous since this is my first time flycutting and running a huge cam.

I used a feeler gauge to measure the correct depth taken out of each piston. I measured from the lowest point in the cut.
Old 05-21-2011, 01:27 PM
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Not trying to be a **** but is there a question in here?
Old 05-21-2011, 04:09 PM
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Originally Posted by Duffster
Not trying to be a **** but is there a question in here?
Looking for reasurance? lol

Wondering if I used the feeler gauge right I guess.

Just nervous about it and bored
Old 05-21-2011, 04:12 PM
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how hard was it to do and how long did it take ya? also was the motor in or out of car?
Old 05-21-2011, 04:44 PM
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It wasnt hard. The biggest pain was when the sand paper would slip off the valve. It took me about an hour. I have my motor pulled and on a stand.
Old 05-21-2011, 04:49 PM
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did you go in by hand afterwands and smooth out the inner portion of the cut to bevel it some as to not create hotspots?
Old 05-21-2011, 05:07 PM
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Originally Posted by djfury05
did you go in by hand afterwands and smooth out the inner portion of the cut to bevel it some as to not create hotspots?
I have not. Was going to do that before I put the heads on. Was going to use the 36 grit I used to make the cuts.
Old 05-21-2011, 05:08 PM
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What do you mean by "hot spots"?
Old 05-21-2011, 05:33 PM
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not really sure how to explain it lol.. just make sure the cut is rounded and even from side to side and you will be fine.. as for PTV that's a different story, I wasn't so lucky with it the first time around
Old 05-21-2011, 05:59 PM
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want a better idea if it is going to kiss ? clay the piston . only thing done by hand each piston might be off a slight amount . so maybe take the one oyu did the least amount of time on .

in case anyone wants to know about claying .
you can have a head on if you want we just need to check one to check piston to valve .
so remove the pushrods if one of the heads is still on . the other head has to be off .
anyway , go to wally world .

buy some play-doo .

place not too thick but a hamburger patty (not mega size) on a single piston .

re-assemble with gasket included . just like it is going back together .

make sure you torque the head to specs .

now all you got to do is remember which cylinder you put the play-doo on and assemble the intake and exhaust rockers for that particular cylinder with pushrods and dont forget the rocker rail .

put the car in neutral and rotate the crank at least one full turn .

take the head back off and look at your doo . if it is cut through that is a no go .

remove and measure . try using a burger flipper thing or putty knife very slow .


when measuring i was always told to give about .100 on both the int. and exh. side (technically .080 on exhaust but i dont gamble on hard work unless it is really worth it , so play safe ).
so anything above should be good to go .
Old 05-23-2011, 11:04 AM
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Originally Posted by djfury05
not really sure how to explain it lol.. just make sure the cut is rounded and even from side to side and you will be fine.. as for PTV that's a different story, I wasn't so lucky with it the first time around
This does not help lol.

I wanna do the clay method but I dont have a spare gasket. I only have brand new ones
Old 05-23-2011, 01:21 PM
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just measure the thickness and brake out the old pencil and paper
Old 05-23-2011, 03:46 PM
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Sharp edges anywhere in the combustion chamber or on the piston tops promote "hotspots" which will cause detonation... big no no. just make sure you gently massage the edges and you'll be fine.
Old 05-23-2011, 04:19 PM
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Originally Posted by spdracer256
Sharp edges anywhere in the combustion chamber or on the piston tops promote "hotspots" which will cause detonation... big no no. just make sure you gently massage the edges and you'll be fine.
Got ya.

just measure the thickness and brake out the old pencil and paper
Thats what I was thinking but in my other thread some one said

Stock pistons will come out the top and hit the head. Can't be done as far as I know.

So could I just make a solid roller, clay without a gasket, measure the clay and add the gasket thiciknees to the measurement in the clay?
Old 05-23-2011, 05:31 PM
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Who big is your intake valve and how much has the held been milled?
Old 05-23-2011, 06:15 PM
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Originally Posted by JPH
Who big is your intake valve and how much has the held been milled?
Stock ls6 valves. 2.00. I cut the reliefs with a 2.05 intake valves. Heads have been milled .20 or .30 (cant remember) to reach 59cc. It is a 5.3 head
Old 05-23-2011, 06:36 PM
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You can clay the piston without the head gasket and add the thickness of the gasket to the clay.
Old 05-23-2011, 07:54 PM
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Originally Posted by snake charmer
want a better idea if it is going to kiss ? clay the piston . only thing done by hand each piston might be off a slight amount . so maybe take the one oyu did the least amount of time on .

in case anyone wants to know about claying .
you can have a head on if you want we just need to check one to check piston to valve .
so remove the pushrods if one of the heads is still on . the other head has to be off .
anyway , go to wally world .

buy some play-doo .

place not too thick but a hamburger patty (not mega size) on a single piston .

re-assemble with gasket included . just like it is going back together .

make sure you torque the head to specs .

now all you got to do is remember which cylinder you put the play-doo on and assemble the intake and exhaust rockers for that particular cylinder with pushrods and dont forget the rocker rail .

put the car in neutral and rotate the crank at least one full turn .

take the head back off and look at your doo . if it is cut through that is a no go .

remove and measure . try using a burger flipper thing or putty knife very slow .


when measuring i was always told to give about .100 on both the int. and exh. side (technically .080 on exhaust but i dont gamble on hard work unless it is really worth it , so play safe ).
so anything above should be good to go .
Good info!! Also this needs to be done with a checker spring or a solid lifter @ zero lash to be accurate (or as accurate as clay can be)
Old 05-23-2011, 08:02 PM
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also you can make an old LS1 lifter into your solid lifter for checking PTV for the above process.. Just disassemble and add washers that fit inside until it is compressed fully and no play
Old 05-23-2011, 08:15 PM
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Originally Posted by snake charmer
want a better idea if it is going to kiss ? clay the piston . only thing done by hand each piston might be off a slight amount . so maybe take the one oyu did the least amount of time on .

in case anyone wants to know about claying .
you can have a head on if you want we just need to check one to check piston to valve .
so remove the pushrods if one of the heads is still on . the other head has to be off .
anyway , go to wally world .

buy some play-doo .

place not too thick but a hamburger patty (not mega size) on a single piston .

re-assemble with gasket included . just like it is going back together .

make sure you torque the head to specs .

now all you got to do is remember which cylinder you put the play-doo on and assemble the intake and exhaust rockers for that particular cylinder with pushrods and dont forget the rocker rail .

put the car in neutral and rotate the crank at least FOUR full turns .
take the head back off and look at your doo . if it is cut through that is a no go .

remove and measure . try using a burger flipper thing or putty knife very slow .


when measuring i was always told to give about .100 on both the int. and exh. side (technically .080 on exhaust but i dont gamble on hard work unless it is really worth it , so play safe ).
so anything above should be good to go .

pretty much what he said, but you want to turn it over four times so that it goes through all four strokes. if you only do one turn, you might be rotating that cylinder through the compression stroke (all valves closed) and you wont get any readings.


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