Generation III Internal Engine 1997-2006 LS1 | LS6
Sponsored by:
Sponsored by:

Problems after cam swap

Thread Tools
 
Search this Thread
 
Old Jul 6, 2013 | 12:27 AM
  #1  
kdavis's Avatar
Thread Starter
11 Second Club
15 Year Member
iTrader: (14)
 
Joined: Jun 2007
Posts: 840
Likes: 1
From: Encinal/Kingsville, Texas
Default Problems after cam swap

I drove the car into the shop, and started pulling it apart. Stupid me forgot to disconnect the battery and something arced against the AC line. I disconnected the battery after that and went on with the swap. Pulled the stock cam out and replaced it with an LS1 Hotcam. Lined up the dots on the cam sprocket and crank sprocket and checked to make sure it was right. I changed the springs out for ls6 springs. After making sure the stock push rods were straight I put them in and torqued down the rockers. I got everything back together and tried to crank it. No go... the motor spins over like its In free spin. It doesn't act like its making compression. I get a few pops but other than that nothing. I clear the codes and still nothing. I pulled the pcm out to make sure I didn't fry it and it starts in another car no problem. I checked all of the fuses inside and out and all of them are good.

I tore it back down and found 3 bent push rods. Pulled the plugs to look for impact marks on the pistons and find nothing. The timing chain is still intact also. This is where I am at now. Any suggestions?
Reply
Old Jul 6, 2013 | 01:08 AM
  #2  
ls1 1990 VN's Avatar
TECH Fanatic
20 Year Member
 
Joined: Aug 2004
Posts: 1,373
Likes: 4
From: Auckland, Nth Is, New Zealand.
Default

mmmm free spin=busted timing chain, bent push rods is an after effect of busted timing chain.
free spin no fire, no plugs.
Tow car to a work shop.
Reply
Old Jul 6, 2013 | 01:09 AM
  #3  
LilJayV10's Avatar
TECH Senior Member
15 Year Member
Liked
Loved
Community Favorite
iTrader: (39)
 
Joined: Apr 2007
Posts: 9,711
Likes: 999
From: Evansville,IN
Default

No compression and bent pushrods points towards the pushrods are too long not letting the valves close and opening the valves too much which is why the pushrods are bent.

Why you are having that problem with the Hot cam I don't know. I really wouldn't think you would. The only other think I can think of is you didn't get the pushrods down in the lifter cups.
Reply
Old Jul 6, 2013 | 01:10 AM
  #4  
armyboyatc's Avatar
TECH Fanatic
iTrader: (29)
 
Joined: Feb 2009
Posts: 1,063
Likes: 15
From: Olive Branch, MS
Default

Liljay treed me.
Reply
Old Jul 6, 2013 | 01:35 AM
  #5  
kdavis's Avatar
Thread Starter
11 Second Club
15 Year Member
iTrader: (14)
 
Joined: Jun 2007
Posts: 840
Likes: 1
From: Encinal/Kingsville, Texas
Default

I've got a push rod length tool on the way. With the rockers torqued down should there be any play when the lifter is down? I've got .100 gap between the rocker arm and valve tip when its not under load.
Reply
Old Jul 6, 2013 | 05:14 AM
  #6  
RezinTexas's Avatar
TECH Fanatic
10 Year Member
 
Joined: Jun 2011
Posts: 1,343
Likes: 8
From: Katy, TX
Default

Originally Posted by kdavis
I've got a push rod length tool on the way. With the rockers torqued down should there be any play when the lifter is down? I've got .100 gap between the rocker arm and valve tip when its not under load.
so you basically have zero lifter preload? The pushrod needs to be sized to ensure about 0.050 - 0.080" of preload (assuming GM lifters) when the lifter is on the base circle. There should be no "play" in the system at all.
Reply
Old Jul 6, 2013 | 10:24 AM
  #7  
KCS's Avatar
KCS
Moderator
20 Year Member
Liked
Loved
Community Favorite
iTrader: (20)
 
Joined: Mar 2005
Posts: 8,859
Likes: 323
From: Conroe, TX
Default

Originally Posted by kdavis
I've got a push rod length tool on the way. With the rockers torqued down should there be any play when the lifter is down? I've got .100 gap between the rocker arm and valve tip when its not under load.
Stop what you're doing and take the car to a professional.
Reply
Old Jul 6, 2013 | 11:35 AM
  #8  
Burken01's Avatar
TECH Addict
20 Year Member
iTrader: (88)
 
Joined: Mar 2005
Posts: 2,925
Likes: 14
From: Anaheim, Ca
Default

Yikes!

How did you have the ***** to do that without knowing the proper procedure?

Lol I'm afraid to touch my engine without knowing exactly what the heck I'm doing...

What did you torque the rocker bolts to?

What torque wrench do you have?

Maybe some bolts walked out, that and pushrod length..
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-1

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-2

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-3

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-4

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-5

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
story-6

Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

 Verdad Gallardo
story-7

Awesome K5 Blazer Restomod Comes With C7 Corvette Power

 Verdad Gallardo
story-8

10 Camaros You Should Never Buy

 
story-9

10 LS Engine Myths That Refuse to Die

 Verdad Gallardo
Old Jul 6, 2013 | 12:14 PM
  #9  
kdavis's Avatar
Thread Starter
11 Second Club
15 Year Member
iTrader: (14)
 
Joined: Jun 2007
Posts: 840
Likes: 1
From: Encinal/Kingsville, Texas
Default

This is not my first cam swap. I have done several of them. This is just the first time I have run into a problem like this.

The rocker arm bolts are torqued to 22 ft/lb using a snap on torque wrench.
Reply
Old Jul 6, 2013 | 12:28 PM
  #10  
kdavis's Avatar
Thread Starter
11 Second Club
15 Year Member
iTrader: (14)
 
Joined: Jun 2007
Posts: 840
Likes: 1
From: Encinal/Kingsville, Texas
Default

Before the came swap I did some reading on here and more than a few people were using stock length push rods. And I assumed they were correct because this cam came out of my brothers Corvette with ls6 heads and 7.4 push rods. I have done everything the same as every other swap I just can't figure out where this one went wrong.
Reply
Old Jul 6, 2013 | 12:29 PM
  #11  
KCS's Avatar
KCS
Moderator
20 Year Member
Liked
Loved
Community Favorite
iTrader: (20)
 
Joined: Mar 2005
Posts: 8,859
Likes: 323
From: Conroe, TX
Default

Originally Posted by kdavis
This is not my first cam swap. I have done several of them. This is just the first time I have run into a problem like this.

The rocker arm bolts are torqued to 22 ft/lb using a snap on torque wrench.
You just asked if .100" lash is normal. Lash is normal on a solid lifter, but not .100". A hydraulic lifter should have preload. There should NEVER be any gap with the rockers installed. This is a very basic concept you should already know before taking the valve train apart, not after.

You need professional help before you cause anymore damage.
Reply
Old Jul 6, 2013 | 12:29 PM
  #12  
FIVEPOINT7's Avatar
TECH Apprentice
iTrader: (2)
 
Joined: Sep 2011
Posts: 393
Likes: 1
From: North Carolina
Default

My guess is the pushrods were too short. I'd be willing to bet the new cam has a smaller base circle like most which means you should have put in longer pushrods. That "play" is a no-no. If I read your post correctly you have less than 0 preload i.e. with the rocker torqued down you can move the pushrod up and down with your fingers.
Reply
Old Jul 6, 2013 | 12:38 PM
  #13  
kdavis's Avatar
Thread Starter
11 Second Club
15 Year Member
iTrader: (14)
 
Joined: Jun 2007
Posts: 840
Likes: 1
From: Encinal/Kingsville, Texas
Default

I know there should be no gap and didn't ask of it was normal. I know it is not
I started this thread to see why there would be so much gap.
Reply
Old Jul 6, 2013 | 12:50 PM
  #14  
KCS's Avatar
KCS
Moderator
20 Year Member
Liked
Loved
Community Favorite
iTrader: (20)
 
Joined: Mar 2005
Posts: 8,859
Likes: 323
From: Conroe, TX
Default

Originally Posted by kdavis
With the rockers torqued down should there be any play when the lifter is down? I've got .100 gap between the rocker arm and valve tip when its not under load.
Really? It sure looks like that's what you were asking.

I'm not trying to be an A-hole, but an ASA cam and LS6 springs should be the easiest swap in the world. Something is seriously fundamentally wrong for pushrods to have bent.

My guess is (and I hope I'm wrong) that you did not line up the gears dot to dot, the valves hit the pistons causing the pushrods and valves to bend. With the valves bent, they're hung up in the guides, which is why there is a gap now. If you are going to press on yourself, I suggest hooking up some compressed air to the cylinders with the rockers off and make sure you don't have a major leak.
Reply
Old Jul 6, 2013 | 01:01 PM
  #15  
PREDATOR-Z's Avatar
TECH Senior Member
 
Joined: Mar 2004
Posts: 14,620
Likes: 17
From: BFE
Default

When you reinstalled the rockers, what procedure did you follow? Was your cam on base circle?
Reply
Old Jul 6, 2013 | 01:02 PM
  #16  
kdavis's Avatar
Thread Starter
11 Second Club
15 Year Member
iTrader: (14)
 
Joined: Jun 2007
Posts: 840
Likes: 1
From: Encinal/Kingsville, Texas
Default

I pulled all of the plugs and looked in with a bore scope and did not find any contact marks between the piston and valve. The valves do open when the motor is spun over by hand so I'm sure they are not stuck in the guides. I'll try the compressed air when I get home from work.

I don't understand how something so easy could go so wrong.
Reply
Old Jul 6, 2013 | 01:16 PM
  #17  
kdavis's Avatar
Thread Starter
11 Second Club
15 Year Member
iTrader: (14)
 
Joined: Jun 2007
Posts: 840
Likes: 1
From: Encinal/Kingsville, Texas
Default

Originally Posted by PREDATOR-Z
When you reinstalled the rockers, what procedure did you follow? Was your cam on base circle?
Driver front at tdc. Un bolted rockers pulled push rods. Lifters pulled up with pen magnets. Pulled the can put the new one in. Changed valve springs and assembled as it was taken apart.
Reply
Old Jul 6, 2013 | 01:36 PM
  #18  
PREDATOR-Z's Avatar
TECH Senior Member
 
Joined: Mar 2004
Posts: 14,620
Likes: 17
From: BFE
Default

Originally Posted by kdavis
Driver front at tdc. Un bolted rockers pulled push rods. Lifters pulled up with pen magnets. Pulled the can put the new one in. Changed valve springs and assembled as it was taken apart.
Not the cam, the rockers! How did you reinstall them?
Reply
Old Jul 6, 2013 | 01:44 PM
  #19  
kdavis's Avatar
Thread Starter
11 Second Club
15 Year Member
iTrader: (14)
 
Joined: Jun 2007
Posts: 840
Likes: 1
From: Encinal/Kingsville, Texas
Default

Engine assembly lube on both ends of the push rods. Hand tightened the rocker bolts and torqued down to 22 ft lbs
Reply
Old Jul 6, 2013 | 01:54 PM
  #20  
PREDATOR-Z's Avatar
TECH Senior Member
 
Joined: Mar 2004
Posts: 14,620
Likes: 17
From: BFE
Default

That is one thing you did wrong. There is a protocol to follow with cam on base circle for valve done. Easy method is IC/EO method. There is a few wite-ups in the archives.
Reply



All times are GMT -5. The time now is 10:04 PM.

story-0
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-1
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-2
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-3
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-4
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-5
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE
story-6
Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

Slideshow: A one-off sports car that looks like a vintage Italian exotic-but hides a C6 Corvette underneath-just sold for the price of a new mid-engine Corvette.

By Verdad Gallardo | 2026-03-23 18:53:41


VIEW MORE
story-7
Awesome K5 Blazer Restomod Comes With C7 Corvette Power

Slideshow: A heavily reworked 1972 K5 Blazer swaps its off-road roots for a low-slung street-focused build with modern V8 power.

By Verdad Gallardo | 2026-03-09 18:08:45


VIEW MORE
story-8
10 Camaros You Should Never Buy

Slideshow: There are thousands of used Camaros on the market but we think you should avoid these 10

By | 2026-02-17 17:09:30


VIEW MORE
story-9
10 LS Engine Myths That Refuse to Die

Slideshows: Which one of these myths do you believe?

By Verdad Gallardo | 2026-01-28 18:10:11


VIEW MORE