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Shortblock Assembly-Zero thrust clearance issues. Help

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Old Jul 28, 2014 | 11:46 AM
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Default Shortblock Assembly-Zero thrust clearance issues. Help

Hi fellas,
I've been slowly putting together my 408 iron block for my twin turbo build.
using the Summit Racing Iron block (with additional machining from my local shop to get the bore's within spec.
I'm using an Eagle 4" crank, polished std. journals. (Used in previous build with no issues)
This time around I decided to give the KING XP bearings a go. So far, Main bearing clearance is nice and tight at around .0026 - .0029 between the 5 journals.
I just finished tightening down the main caps. Using Lucas assembly lube on all bearing surfaces. Now, I'm not sure if this is the problem or not, but I also lubed the Thrust side of the #3 bearings as well as the thrust surface on the crank. Is this going to cause issues when checking the thrust?
I can spin the crank over with two fingers. But, I am getting ZERO thrust. Not even .001 of clearance. I've used a screw driver on each side of the crank and a dead blow to front/back with no difference in clearance.

I'm not sure what to do at this point. I'm thinking about throwing the KING bearings in the garbage and going back to the Clevite coated set in STD.

They sell the #3. thrust bearing in several brands separately. Is it okay to use a different brand bearing here if it spec's out correctly?

If anyone can help me, I would really appreciate it. Thanks in advance.

Edit: I did seat the thrust bearing by tapping crank front to back before torqueing the Caps down. Cleaned all bearing shells as well as block at point of bearing shell contact.
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Old Jul 28, 2014 | 03:55 PM
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Look at the brg and make sure you didn't get an over sized thrust.
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Old Jul 28, 2014 | 04:47 PM
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It said std. like all the others.

I'll try removing the #3. cap, check end play, remove assembly lube other than a light coat of oil on the journal surface and try again. But I'm not feeling confident this is going to solve the problem.
Has anyone used a different brand thrust bearing? Since they sell these individually, it might be worth a shot? I don't know. I'm getting tired of F'in with this engine. I should have bought a complete shortblock from a sponsor...
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Old Jul 28, 2014 | 05:30 PM
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you can open up the thrust clearance with a flat surface and some very fine sand paper. I've never done this personally, however I know of others that have done it successfully.
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Old Jul 28, 2014 | 06:36 PM
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Don't get discouraged. Engine assembly is not difficult but you must be patient. There is a lot of checking that you need to do. Before you buy anything check what you have, post pics, and we'll help you. Then you can say that you built it instead of bought it.
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Old Jul 28, 2014 | 07:56 PM
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Take the caps off and try to measure thrust. If you have clearance with the caps off, try setting the thrust with just the middle cap bolts snug, giving the crank a couple smacks with the dead blow forward then backward, then torquing everything down.
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Old Jul 29, 2014 | 10:38 AM
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Thanks guys, I appreciate the help.
Hopefully I just accidentally set the #3. cap offset a little or something. I'll give the above advice a go and report back.
I was under the impression that you wanted to smack the crank rearward first, then forward for setting Thrust. Does it matter which its' done before re torqueing it down?
Thanks again!

Dan
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Old Jul 29, 2014 | 10:46 AM
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Stick with it, this stuff can be common all part ofit
Least youll know what you got when you are done
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Old Jul 29, 2014 | 08:35 PM
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Okay,
I removed the #3. main cap. with just the cap removed and the top half of the thrust bearing still installed, I get approximately .005" of clearance. I removed the assembly lube and used regular motor oil for lubrication, rotated the crank 360 degrees, torqued the cap down to 15 lbs. I'm getting approximately .0025 of clearance. I imagine I'll lose even more clearance once I put more torque on it.
I very lightly de burred the edges of the cap just in case.

I'm not sure what to do. should I lightly sand down the bottom half of the bearing? Completely remove and measure both and then reinstall, or throw the engine away? lol.

Thanks.
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Old Jul 29, 2014 | 09:31 PM
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Did you hit the crank with a hammer or anything?
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Old Jul 30, 2014 | 05:35 AM
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0.0025" is within spec
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Old Jul 30, 2014 | 05:59 AM
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Can you show us what you're doing with pics? Take a pics of #3 without the bearing and with only the upper half. I'm using King XP bearings and I really like them.
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Old Jul 30, 2014 | 08:24 AM
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Originally Posted by RezinTexas
0.0025" is within spec
Maybe for my Camry, but it's too tight for a twin turbo 408.
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Old Jul 30, 2014 | 11:06 AM
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Originally Posted by KCS
Did you hit the crank with a hammer or anything?
Yeah, I used a dead blow several times on each end while slightly rotating the crank each time. As well as a flat head screw driver to slide it back and forth.
The readings were consistent at .0025".

But, I'm fairly confident that once I torque the cap back down to spec, I'm going to lose some clearance. I was aiming for a Bare minimum of .004 to .0055 max. I ran out of time yesterday to do these things. But I'll report back with any new findings.

Question: if I lightly sanded one side of both thrust bearings, would that cause any issue or would I be taking any chances? 600 grit on a 3/8" in. piece of glass and a finish sanding with 1000 grit? I'm just looking at taking off about .002" or so.

Thanks for the help guys!
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Old Jul 30, 2014 | 11:08 AM
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Originally Posted by v8pwr
Can you show us what you're doing with pics? Take a pics of #3 without the bearing and with only the upper half. I'm using King XP bearings and I really like them.
Sure, I'll try and get some pics tonight for you.
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Old Jul 30, 2014 | 03:01 PM
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Before you start sanding, tweaking, or messing with anything you need to accurately assess what is going on. You must know what is wrong before you can fix it. You might find a burr pushing on the bearing. You may have an issue with tolerance stack up. Let's figure it out.
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Old Jul 30, 2014 | 06:21 PM
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Originally Posted by KCS
Maybe for my Camry, but it's too tight for a twin turbo 408.
what thrust clearance would you want to see in this application?
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Old Jul 30, 2014 | 09:45 PM
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the issue is either the bearing in the #3. cap, or the cap itself.
I get .005 clearance with the top half still installed, but as soon as I slide the cap on and tap it down, clearance is back to .0025 at best. Even with the cap on without nuts, I can't get any more.
I'm noticing some scratches on the thrust surface of the crank from all of this. And the edges of the bearing show a little wear from this contact. So I'm going to take it apart, have the cap checked out and go back to the Clevite's. Hopefully the crank isn't scratched too bad.
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Old Jul 30, 2014 | 10:09 PM
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Originally Posted by BlwnLs1GTO
Yeah, I used a dead blow several times on each end while slightly rotating the crank each time. As well as a flat head screw driver to slide it back and forth.
The readings were consistent at .0025".

But, I'm fairly confident that once I torque the cap back down to spec, I'm going to lose some clearance. I was aiming for a Bare minimum of .004 to .0055 max. I ran out of time yesterday to do these things. But I'll report back with any new findings.

Question: if I lightly sanded one side of both thrust bearings, would that cause any issue or would I be taking any chances? 600 grit on a 3/8" in. piece of glass and a finish sanding with 1000 grit? I'm just looking at taking off about .002" or so.

Thanks for the help guys!
Sanding it is probably your best bet. I've had it happen to me dozens of times and had to sand it on fine sandpaper to get the clearance where I wanted it. I put the shells together and sand them in a figure 8 on a granite block. Apply pressure evenly.

Originally Posted by RezinTexas
what thrust clearance would you want to see in this application?
I didn't see what he had for a trans, but I'd like to see .005-.007". That kind of power will cause things to move and the drivetrain for it could put some serious force on the thrust.

The design of the reservoirs in the thrust face is also important.
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Old Jul 31, 2014 | 11:31 AM
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Originally Posted by KCS
Sanding it is probably your best bet. I've had it happen to me dozens of times and had to sand it on fine sandpaper to get the clearance where I wanted it. I put the shells together and sand them in a figure 8 on a granite block. Apply pressure evenly.



I didn't see what he had for a trans, but I'd like to see .005-.007". That kind of power will cause things to move and the drivetrain for it could put some serious force on the thrust.

The design of the reservoirs in the thrust face is also important.
I'm currently running a TH400 with upgrades. 3600 Yank Stall. I'm shooting for 800whp at most on kill. 650 whp or so the other 95% of the time. I plan to go to a 4l80e down the road, as long as everything else is running properly.

Should I sand both sides of the bearing's thrust surface, or carefully work one side only? I'm just afraid that sanding it might do more harm than good as far as the surface is concerned. I imagine I should use an outside Mic after taking off material, check and continue the process?
Also, I'll try and shoot for .005" minimum since you're an engine builder and I'm not.

Thanks again, guys. I appreciate all the help/support from this board!
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