Dropped sleeve issues............
I bought a 427 short-block(dry sleeve) from MTI. When I fired the motor it started using coolant real bad after about 45 minutes. Both sides were burning the coolant and the motor probally ran for ten minutes after I realized it was definitely a block issue. The 45 minutes it ran everything seemed fine the valve train was very quiet.
MTI replaced the block with a Darton MID wet sleeve block. I put everything back together and after about 3 days of trying to get it fired I find out that everyone of my exhaust valves are bent/hung open. When the heads were off the car the valves were all seated and looked fine. I also find that everyone of my brand new rockers (Yella Tera's) are all bent also just on the exhaust side. If you hold the shaft the rocker rides on and try and move the rocker it is very stiff or impossible to move, the intake side of the rockers are fine and all move freely like their supposed too.
After doing some research and a bunch of phone calls it seems the coolant hit the valves when they were hot and bent/warped all the valves. The pistons did NOT hit the valves, I checked the valves and the pistons and there is not one mark on them.
I am running GTP stg2 5.3 heads, 1.7 rockers, 7.400 pushrods, and comp r lifters. The pre load on the lifters was about .006 and like I said before when the original motor was running the valve train sounded and ran smoothly.
MTI has the heads now and are still trying to figure out what happened. I did not purchase the heads or rockers from MTI. I feel since this is a direct problem from their block that they should be responsible for replacing the parts that are ruined. I guess well see how they handle it.
Now for the questions. Anybody have any thoughts on this situation. Should MTI replace the parts? Anybody ever seen a problem like this? Any other possibilities on what bent the valves? I havent asked for any compensation for my labor to pull the motor in and out and now the heads are back off it again, should they compensate me for any of the labor? What should they be responsible for? Any input is much appreciated, thanks
Last edited by DOC OTIS; May 25, 2004 at 12:17 AM.
You gotta be kidding
What does them installing it in the car have anything to do with dropping a sleeve. If that were the case I would reccomend that no one buy a MTI built motor unless they were installing it. I spent 8k on a shortblock that made it 45 minutes and wound up scrapping my valves and rockers, and you seem to think their not responsible unless they installed it? whatever
They havent said that their not gonna replace the parts, they are still trying to figure out what happened. There is no doubt in my mind they should replace it, so ill just wait and see.
) then MTI will fix the problem - a problem in their design and product. it is just plain good of them to inpect the heads and valvetrane, but in my opinion, they should try to figure out what happened. i really hope you get your combo together, i have been following it (through my KC bros). personally i doubt they would compensate you for your labor time/costs. they should give you the product you purchased in good working order fit for the particular purpose you both intended (now dont i sound like a lawyer). lol. you pay more for their name and experience. when things like this happen, it needs to be resolved. for all the trouble you have had, i would think a short block built CORRECTLY, free shipping, and probably some kind of MTI store credit.
again, i wish you the best bro. i knwo if you have the tosto boys there, the install was done right.
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strokedls1 - The valves did not hit the pistons, Im sure of it. If 200 degree coolant hits a 1300 degree valve what's gonna happen? Its gonna make that valve look like a pretzel, that is the only thing it could be. Piston to Valve clearence was .200, it is .244 .244/.612 .612 cam on a 112 lsa and was put in straight up by MTI (they assembled the complete short-block). The head gaskets are .054 Cometic's also supplied by them and was using Dex Cool when I had the problems, since I have upgraded to the Evan's coolant
If you were in my position and spent the $$ and time I have on this project you would expect the same.
I dont know if they should pay 100%, but you should try and get what you can.
If your valvespring broke and the valve dropped and put a hole in your piston, would you think the valvespring company would pay for your engine? Nope.
If your timing chain busted, and ruined all your valves and pistons, would the timing chain company pay for your engine? Nope.
They are only responsible for replacing or crediting the part(s) that failed in most cases. Several manufacturers won't even offer a warranty on race-designed parts or parts to be used in performance applications.
Labor charges are typically never recoverable. The only time I've seen labor covered is if a particular shop did the installation of a component, and the installation was found to be faulty afterwards. Lets say MTI installed the engine, and something was very wrong with the installation, they might opt to pay a shop up in MO to fix it, if it is cheaper than sending the car back. Thats about the only time I've ever seen labor recovered.
This is an expensive hobby, and you have to take many risks on your own. I'd never recommend anyone going into their own engines and doing major upgrades unless they can accept that risk if something happens.
If something physically bent the valves/rocker arms, I'd have to say there was mechanical contact. I'd also find that highly unlikely since you only have the exhaust valves/rockers damaged, typically it is the larger diameter intake valves which contact the pistons, not the exhaust valves. Besides, if you did drop a sleeve, and you claim the coolant warped the valves, then you would have had to drop all 8 sleeves if all 8 exhaust valves got bent. Since all of them were bent, I'd highly suspect clearance issues. If you had a sleeve or two drop, only the cylinders adjacent to the dropped sleeve should have suffered any damage based on your idea.
Could the heads have lower seats in the exhaust valve bowls? maybe they are positioned lower than normal in the heads?

In all fairness to MTI Doc, you should at least have given them the chance to finish the work and see what they would do about your heads and then post up the results.
I am assuming because they have the heads they are willing to work something out?
CompCamsIf there was no piston to valve contact... How did the rockers get damaged?
I agree with Eric & Tony about the aftermarket warranty part. You have to be real about it. Good to hear that MTI is working with you, let's hope for the best, but you can't expect companies to pick up the tab for everything. I didn't even try to get CompCams to replace the motor for what looks to be a faulty cam timing gear in my 94Z. I knew there was no point.
Bye bye nice heads/cam motor. Hello $250 4.3L Caprice junkyard motor.

In all fairness to MTI Doc, you should at least have given them the chance to finish the work and see what they would do about your heads and then post up the results.
I am assuming because they have the heads they are willing to work something out?
I still can't imagine an exhaust valve warping from contact with the coolant. A 1300 degree exhaust valve getting quenched in a 200+ degree coolant/water mix isn't going to warp the valves. It just isn't possible within what metallurgy I know.
In one way or another you have had piston to valve contact. You may not have found it yet, but it must have happened. There is no way to take out your exhaust valves and exhaust rockers with a coolant bath. Out of all of the things I can think of occurring when a sleeve drops, this just isn't one of them.
I've dealt with a couple of dropped sleeve MTI engines, and neither had this issue. One engine had two cylinders repeatedly filled with coolant as we tested per MTI's requests. I know two cylinders were filled with coolant at least 3 times before the engine was shipped back to MTI. Sitting on top of this mess was a really nice set of Stage III LS6 heads and they were never damaged in the process. They are currently sitting on the new engine and pumping out a detuned 750hp.
Denzil
I have known of your problems for a while, I hope you are on the road soon.
Really one of Tony's posts nailed it, at the most it's just a matter of trying to get some goodwill from some of the companies involved in your longblock. Did you pressure test the heads or have them checked for leaks?



