Gen 3 Flat Top Pistons
I am building a 6.0 out of a 2003 Savana Van. It's going in a 1986 C10. I purchased what was supposed to be a low mileage engine and 4L80E trans. It was not low mileage. I put the engine on a stand and ran a compression test on it. Compression test ranged from 150 psi to 185 psi. I decided to pull it apart.
It has a newer head on one side, and all associated hardware too. It also had stuck oil rings on every piston, and obvious carbon in the cylinders as a result.
Rod/Main bearings looked brand new. Cam bearings are smoked, with plenty of exposed copper on every one. Cylinder bores are in nice shape. Pistons have skirt wear and need to be replaced.
As a result, I'm rebuilding my not-so-low-mileage LQ4. Block is at the machine shop now getting cam bearings. Heads are cleaned and ready to reassemble.
I'd love to put flat top pistons in it, but can't find ones that work with pressed in wrist pins. They're only available for floating pins. I've seen plenty of threads recommending new rods, but they were from a few years ago. I'm not ready to buy new rods for a .4 compression gain(9.6 to 10.0), so my question is: Is there STILL nobody making a flat top piston for the LQ4? If not, I'll run an original set and be done with it. Thankfully there are plenty of other ways to gain a few HP.
Thanks for any help.
Joe
EVERY LS engine Ive torn down the cam bearings looked like they had 500,000 miles on them with plenty of cooper showing from 70,000 mile ls1's to 315,00 mile 6.0's
But lack of oil changes is what caused the carbon buildup and stuck rings, and its probably been sitting too, I bet if you would have ran it for a little while with new oil the compression would have been much closer.
Depending on how they fit into your rod, you may have to have the rod machined for a floating style small end with an oil hole in it OR you can find a nice set of gen4 rods nearly anywhere esp fb etc for like $100-$150. They are much better than the gen3 and we recommend them alot. That is your best option.
Our rpmspeed flat top 6.0 pistons are available in std/.020/.030/.040. They have a hard anodized top also.
Pistons and rings runs $320 for the kit on those.
Or we have complete rebuild kits with bearings and all gaskets timing set and oil pump for $699 shipped.
Let me know if you have more questions!
Thanks
Ws6store
Rpmspeed
EVERY LS engine Ive torn down the cam bearings looked like they had 500,000 miles on them with plenty of cooper showing from 70,000 mile ls1's to 315,00 mile 6.0's
But lack of oil changes is what caused the carbon buildup and stuck rings, and its probably been sitting too, I bet if you would have ran it for a little while with new oil the compression would have been much closer.
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Depending on how they fit into your rod, you may have to have the rod machined for a floating style small end with an oil hole in it OR you can find a nice set of gen4 rods nearly anywhere esp fb etc for like $100-$150. They are much better than the gen3 and we recommend them alot. That is your best option.
Our rpmspeed flat top 6.0 pistons are available in std/.020/.030/.040. They have a hard anodized top also.
Pistons and rings runs $320 for the kit on those.
Or we have complete rebuild kits with bearings and all gaskets timing set and oil pump for $699 shipped.
Let me know if you have more questions!
Thanks
Ws6store
Rpmspeed
Thanks. The LQ9 pistons use floating pins. They aren't the same size as the pressed in pins on my 2003 engine. I appreciate the tip on the WS6 Store. They've got lots of goodies there.
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Once I saw the compression problem I tore it down, and figured as long as I was changing pistons I'd grab some flat tops. It's not necessary for anything I'm building though.
Joe
lq4s are cheap, if it messes up just grab another one it will be cheaper than a rebuild anyways
Cam motion and brian tooley have some great drop in truck cams. You can retain stock push rods too, and with almost all LS cams the stock lifters are fine.
That with premium fuel, a good tune, electric fans and headers and you'll have a really fun truck.
Shale Targa, I didn't think you could gain that much compression from that small a head shave! I'll keep that in mind.
ls7Colarado, that looks like an interesting cam. There are SO many of them out there for these engines.
Pooter, you've got me thinking again. I used to drive a Dodge Cummins. I really miss the torque of that truck. I'll have to do some reading on that to see what others have built. Good thing I'm not in a hurry to get this thing finished!
KCS, The piston pins are different sizes depending on whether they are press fit or floaters. In order to use them, you'd have to do as you suggested; make the piston holes bigger or get new rods. I don't think either of these options is worth the few points of compression gain. I'm pretty sure this engine is going to go back together with the stock style pistons and a new cam.
tech, thanks for the help. You've got lots of great stuff at your store. As soon as I figure out what I'm doing, I will get my rebuild kit from you.
Joe
Like you said they COULD reuse their stock press pin (or we have new ones) and then use that floating pin piston there and not increase the price as well, but in my opinion the floating rod is the better setup whether you get gen4s, buy aftermarket, or modify your gen3s.
Shale Targa, I didn't think you could gain that much compression from that small a head shave! I'll keep that in mind.
ls7Colarado, that looks like an interesting cam. There are SO many of them out there for these engines.
Pooter, you've got me thinking again. I used to drive a Dodge Cummins. I really miss the torque of that truck. I'll have to do some reading on that to see what others have built. Good thing I'm not in a hurry to get this thing finished!
KCS, The piston pins are different sizes depending on whether they are press fit or floaters. In order to use them, you'd have to do as you suggested; make the piston holes bigger or get new rods. I don't think either of these options is worth the few points of compression gain. I'm pretty sure this engine is going to go back together with the stock style pistons and a new cam.
tech, thanks for the help. You've got lots of great stuff at your store. As soon as I figure out what I'm doing, I will get my rebuild kit from you.
Joe
The best mild cam for a truck is a drop in truck cam, makes more power than stock down low and carries to around 6000-6500 rpm. Should be perfect for what you're wanting to do. And milling the heads... as stated that could get you around 10.2 or so. Or you could source some cheap 5.3 take off heads with 61 cc chambers and get 10.65, or some 799/243 heads and get 10.3
If you ran a .040 gasket instead of a .052 those numbers go up about .4 points
The cam LS7 colorado isn't bad but you'd need a decent size stall and more serious valve springs etc.. That cam would be a little better in a stalled car than a stock stalled 4L80 pick up. However I agree with him about boring it out to 4.065 and putting $300 LS3 pistons in it, but then you're back to the rod dilemma.










