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Newb Question - 5.3 LS Teardown - Is This OK?

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Old 12-25-2018, 12:13 PM
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Default Newb Question - 5.3 LS Teardown - Is This OK?




First-time poster newb question here. I just began tearing down a 5.3 LM7, took off the water pump and the driver's side water hole/inlet appears to be cracked? Or, is it supposed to look this way (see 2nd attached picture)? Also, the water pump bolts look pretty gnarly/burnt, is this normal or did I just waste a bunch of $ on a crap engine?
Old 12-25-2018, 02:35 PM
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It’s not cracked. That gallery shoots up into the cylinder head. It’s just the way the block was machined. Those bolts will need to be wire wheeled to clean them up before you re-assemble. I’d hit the water pump machined surface, on the front of the block, with a fiber disc before re-assembly also.
Whats your plans for the engine Jasper?
Old 12-25-2018, 02:54 PM
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Yep. Quite ugly, but quite normal! As Scott said, clean it all up and you should be fine. Welcome to the forum! AND I hope your Christmas is a Blessed one for you!
Old 12-25-2018, 03:42 PM
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Zackly… all quite ordinary.

Water flow is from the pump, into those lower passages on each side, through the block, up through the metering orifices in the head gaskets, through the heads, down through the upper passages back into the block, then back into the pump; then to the radiator and back. Part of the passage in the photo is as-cast (toward the top right), and part is machined.

The WP gaskets are notorious for leaking, which you can clearly see those have been doing vigorously. That's why those bolts look like that. That's just rust. As said, wire-brush em good, and use a disc GENTLY to clean up the block and the TC. Especially be gentle to the TC, since it's aluminum, and it's amazingly eeeeezy to put a divot in it with overly enthusiastic grinding.
Old 12-25-2018, 07:07 PM
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Originally Posted by Che70velle
It’s not cracked. That gallery shoots up into the cylinder head. It’s just the way the block was machined. Those bolts will need to be wire wheeled to clean them up before you re-assemble. I’d hit the water pump machined surface, on the front of the block, with a fiber disc before re-assembly also.
Whats your plans for the engine Jasper?
Thanks 70, good to hear that it's normal. Engine has 87k miles, it's going into an IH Scout II with a 4l60E and NP241C TC. Plans include:
Clean and paint entire engine
Replace water pump
Replace valve cover gaskets
Replace knock sensors
New plugs/wires
Replace serpentine belt
Replace intake gasket
Stainless headers (Anything Scout)
Cold air intake (Anything Scout)
Replace thermostat
May replace some of the other sensors
Mild cam - thinking about the Texas Speed & Performance Low Lift Kit (stage I or II)
New engine/transmission harness and computer reprogram from PCI

Any other suggestions?
Old 12-25-2018, 07:09 PM
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Originally Posted by G Atsma
Yep. Quite ugly, but quite normal! As Scott said, clean it all up and you should be fine. Welcome to the forum! AND I hope your Christmas is a Blessed one for you!
Thank you Atsma, hope you had a Merry Christmas as well!
Old 12-25-2018, 07:11 PM
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Originally Posted by RB04Av
Zackly… all quite ordinary.

Water flow is from the pump, into those lower passages on each side, through the block, up through the metering orifices in the head gaskets, through the heads, down through the upper passages back into the block, then back into the pump; then to the radiator and back. Part of the passage in the photo is as-cast (toward the top right), and part is machined.

The WP gaskets are notorious for leaking, which you can clearly see those have been doing vigorously. That's why those bolts look like that. That's just rust. As said, wire-brush em good, and use a disc GENTLY to clean up the block and the TC. Especially be gentle to the TC, since it's aluminum, and it's amazingly eeeeezy to put a divot in it with overly enthusiastic grinding.
Thank you RBO4AV! Looks like I definitely came to the right place.
Old 12-25-2018, 07:43 PM
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Originally Posted by jasper234
Thanks 70, good to hear that it's normal. Engine has 87k miles, it's going into an IH Scout II with a 4l60E and NP241C TC. Plans include:
Clean and paint entire engine
Replace water pump
Replace valve cover gaskets
Replace knock sensors
New plugs/wires
Replace serpentine belt
Replace intake gasket
Stainless headers (Anything Scout)
Cold air intake (Anything Scout)
Replace thermostat
May replace some of the other sensors
Mild cam - thinking about the Texas Speed & Performance Low Lift Kit (stage I or II)
New engine/transmission harness and computer reprogram from PCI

Any other suggestions?
While your changing knock sensors, it’s a good idea to replace the knock sensor harness as well, while your at it. The harness is usually a little crusty, a pain to get to, and relatively inexpensive. The Scout project sounds cool!
Old 12-25-2018, 08:48 PM
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Originally Posted by jasper234
Thanks 70, good to hear that it's normal. Engine has 87k miles, it's going into an IH Scout II with a 4l60E and NP241C TC. Plans include:
Clean and paint entire engine
Replace water pump
Replace valve cover gaskets
Replace knock sensors
New plugs/wires
Replace serpentine belt
Replace intake gasket
Stainless headers (Anything Scout)
Cold air intake (Anything Scout)
Replace thermostat
May replace some of the other sensors
Mild cam - thinking about the Texas Speed & Performance Low Lift Kit (stage I or II)
New engine/transmission harness and computer reprogram from PCI

Any other suggestions?
You know, going into a Scout, maybe think of cast manifolds. Holley has some that MIGHT fit in a Scout that have 2-1/4' or 2-1/2" outlets. They are like the Gen V Camaro units. With a mild cam(212/218, .553/.553 112LSA) that little truck would kick BUTT!
Old 12-25-2018, 11:06 PM
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Originally Posted by Che70velle


While your changing knock sensors, it’s a good idea to replace the knock sensor harness as well, while your at it. The harness is usually a little crusty, a pain to get to, and relatively inexpensive. The Scout project sounds cool!
Absolutely, definitely going to be swapping out the harness with the sensors. Looks like it would be a complete pain in the a$$ to change once all put back together and in the truck.
Old 12-25-2018, 11:15 PM
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Looks like you have a solid plan. Since you’ll have the front cover off for the cam swap I would at minimum replace the oil pump o ring while you’re in there. Personally I would install a brand new oil pump although a new oil pump is probably not totally necessary as your engine has relatively low miles. But the o ring I would replace for sure.

And welcome to the site!
Old 12-25-2018, 11:17 PM
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Originally Posted by G Atsma
You know, going into a Scout, maybe think of cast manifolds. Holley has some that MIGHT fit in a Scout that have 2-1/4' or 2-1/2" outlets. They are like the Gen V Camaro units. With a mild cam(212/218, .553/.553 112LSA) that little truck would kick BUTT!
I've read where the F-Body Camaro/Firebird stock manifolds fit inside the Scout frame and only cost around $100 for a good used set versus $250 for the headers. What are the overall pluses and minuses of cast manifolds versus stainless headers for my application, besides the cost advantage? Which would have the power advantage?
Old 12-26-2018, 12:23 AM
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If most of your running is low to mid RPM, part throttle running, manifolds will do fine for that, and are more durable. Between that and a mild cam like I described above, that engine will do whatever you want compared to what it came with.
Old 12-26-2018, 11:45 AM
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Originally Posted by s30.hybrid
Looks like you have a solid plan. Since you’ll have the front cover off for the cam swap I would at minimum replace the oil pump o ring while you’re in there. Personally I would install a brand new oil pump although a new oil pump is probably not totally necessary as your engine has relatively low miles. But the o ring I would replace for sure.

And welcome to the site!
I think that's a great idea, might as well replace the oil pump and o ring. while I'm at it.
Old 12-26-2018, 12:23 PM
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Default Lite Build = Crower regrind

Hi Jasper, MY METHOD :

Crower Cams Regring (my spec) = $200.00
My Avon Billet timing set = $158.00 (single)
2010 Camaro Oil Pump = $90.00 (GM Dealer)
Z-06 Yellow or Blue Valve Springs (Single OEM) = $50.00
LS-7 OEM Exhaust Manifolds = $100.00
MY GEN IV Coils= $260.00

Lance 949-250-1797
Old 12-26-2018, 12:36 PM
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Originally Posted by pantera_efi
Hi Jasper, MY METHOD :

Crower Cams Regring (my spec) = $200.00
My Avon Billet timing set = $158.00 (single)
2010 Camaro Oil Pump = $90.00 (GM Dealer)
Z-06 Yellow or Blue Valve Springs (Single OEM) = $50.00
LS-7 OEM Exhaust Manifolds = $100.00
MY GEN IV Coils= $260.00

Lance 949-250-1797

I'd seriously consider going with the above. That's really cheap for a really good setup. That and I've come to learn to trust anything Lance recommends.
Old 12-27-2018, 07:56 PM
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Originally Posted by pantera_efi
Hi Jasper, MY METHOD :

Crower Cams Regring (my spec) = $200.00
My Avon Billet timing set = $158.00 (single)
2010 Camaro Oil Pump = $90.00 (GM Dealer)
Z-06 Yellow or Blue Valve Springs (Single OEM) = $50.00
LS-7 OEM Exhaust Manifolds = $100.00
MY GEN IV Coils= $260.00

Lance 949-250-1797
So it's just a regrind of my existing cam shaft you're suggesting? Sorry, a bit new to this.
Old 12-27-2018, 08:11 PM
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Originally Posted by jasper234
So it's just a regrind of my existing cam shaft you're suggesting? Sorry, a bit new to this.
Correct. Not commonly done anymore, but when done right as Lance would have done, it is a good way to go.
Old 12-27-2018, 09:02 PM
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Interesting. Approximately how much HP gain with the package Lance is suggesting? Good setup for a truck/scout application?
Old 12-28-2018, 12:44 PM
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Default Crower "regrind" + Longer Pushrods

Hi Jasper, yes correct, a Crower Reground camshaft.
You will also need longer push rods if you choose this method.

Lance



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