Generation III Internal Engine 1997-2006 LS1 | LS6
Sponsored by:
Sponsored by:

Stupid question, flycutting???

Thread Tools
 
Search this Thread
 
Old Dec 10, 2004 | 09:23 AM
  #1  
HAMRHEAD's Avatar
Thread Starter
10 Second Club
iTrader: (8)
 
Joined: Feb 2004
Posts: 2,846
Likes: 0
From: Milwaukee, WI
Default Stupid question, flycutting???

What the hell is flycutting? I searched but never really answered my question. Is it shaving the top of the piston? How is that done and how much is taken off? Is there a right up about it anywhere?
Reply
Old Dec 10, 2004 | 11:03 AM
  #2  
LawmanSS's Avatar
TECH Junkie
iTrader: (19)
 
Joined: May 2003
Posts: 3,717
Likes: 1
From: Pittsburgh, PA
Default

Flycutting is when you cut a valve relief into the top of the piston. It is typically done with a valve-shaped cutting tool and a blank cylinder head used as a guide...Mikey at Rapid Motorsports flycut my pistons with a valve relief of about .050. I don't know of any write-ups, but hopefully the experts will chime in on what the maximum amount you can safely cut on the stock LS1 pistons.
Reply
Old Dec 10, 2004 | 11:36 AM
  #3  
HAMRHEAD's Avatar
Thread Starter
10 Second Club
iTrader: (8)
 
Joined: Feb 2004
Posts: 2,846
Likes: 0
From: Milwaukee, WI
Default

That's the best answer so far. Thanks!

Last edited by HAMRHEAD; Sep 9, 2008 at 10:44 AM.
Reply
Old Dec 10, 2004 | 03:08 PM
  #4  
GTS346's Avatar
TECH Enthusiast
iTrader: (1)
 
Joined: May 2004
Posts: 520
Likes: 0
Default

So they do the cut with the bottom end still assembled?
Reply
Old Dec 10, 2004 | 03:10 PM
  #5  
xfactor_pitbulls's Avatar
TECH Addict
iTrader: (16)
 
Joined: Jul 2004
Posts: 2,218
Likes: 0
From: Nevada, TX
Default

Originally Posted by GTS346
So they do the cut with the bottom end still assembled?
Basically everyone out there cuts in the cylinder with the blank head for a guide. Max cut is different depending on who you ask and application. But have heard as much as .110 I am cutting mine this winter and am going to go .080. Hope that helps.

Brandon
Reply
Old Dec 10, 2004 | 03:28 PM
  #6  
pdd's Avatar
pdd
TECH Veteran
iTrader: (3)
 
Joined: Aug 2003
Posts: 4,156
Likes: 0
From: dudley mass
Default

i have a writeup, but forgot where i got it from. i did a search and thats were i came up with it. try to search again. pat
Reply
Old Dec 10, 2004 | 04:16 PM
  #7  
pdd's Avatar
pdd
TECH Veteran
iTrader: (3)
 
Joined: Aug 2003
Posts: 4,156
Likes: 0
From: dudley mass
Default

found the link for ya
http://www.forcefedhighperformance.com/tech_Isky.htm
Reply
Old Dec 11, 2004 | 10:07 PM
  #8  
HAMRHEAD's Avatar
Thread Starter
10 Second Club
iTrader: (8)
 
Joined: Feb 2004
Posts: 2,846
Likes: 0
From: Milwaukee, WI
Default

Thanks for the info guys, it really did help!
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

6 Gifts Neither Your Dad Nor Grad Will Shove Into the 'Trinket Drawer'

 Brett Foote
story-1

Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

 Pouria Savadkouei
story-2

Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

 Verdad Gallardo
story-3

7 Most Reliable High-Performance Engines GM Has Ever Built

 Verdad Gallardo
story-4

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-5

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-6

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-7

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-8

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-9

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
Old Dec 14, 2004 | 05:34 PM
  #9  
Nate_Taufer's Avatar
Banned
iTrader: (1)
 
Joined: Nov 2004
Posts: 2,057
Likes: 0
From: North of Seattle
Default

what tool would i need to turn the engine over to tdc? Just a socket on the crank pulley and turn til it comes up? Thanks
Nate
Reply




All times are GMT -5. The time now is 05:47 AM.

story-0
6 Gifts Neither Your Dad Nor Grad Will Shove Into the 'Trinket Drawer'

Don't get dad new socks or a grill brush this year.

By Brett Foote | 2026-06-09 14:55:56


VIEW MORE
story-1
Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

Slideshow: We take a close look at the ONE and Artidiag 800BT2 diagnostic tools from Topdon and the reasons to buy one over the other.

By Pouria Savadkouei | 2026-05-28 11:05:11


VIEW MORE
story-2
Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

Slideshow: The controversial Ferrari F6 swaps its original flat-12 for a Corvette Z06-derived LT4 V8 and sends power to four rear wheels through a custom-built drivetrain.

By Verdad Gallardo | 2026-05-26 18:23:54


VIEW MORE
story-3
7 Most Reliable High-Performance Engines GM Has Ever Built

Slideshow:These GM engines didn't just make huge power, they survived abuse, boost, track days, and six-digit mileage with a reputation for refusing to quit.

By Verdad Gallardo | 2026-05-21 16:45:27


VIEW MORE
story-4
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-5
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-6
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-7
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-8
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-9
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE