Generation III Internal Engine 1997-2006 LS1 | LS6
Sponsored by:
Sponsored by:

broke factory head bolt off in block - best way to fix???

Thread Tools
 
Search this Thread
 
Old 01-09-2003, 08:45 PM
  #1  
TECH Enthusiast
Thread Starter
 
Glenn98ZM6's Avatar
 
Join Date: Nov 2001
Location: DFW, Texas
Posts: 709
Likes: 0
Received 0 Likes on 0 Posts

Default broke factory head bolt off in block - best way to fix???

the bolt broke @ the top of the blocks theads on the front most lower hole on passenger side. how many of you guys have fixed this? i was thinking i could drill into the bolt and run an exstractor into it, but its a long ways down for a drill bit that size. got any specifics on what tools and where to find them?
i'm sure i can pull the block and take it to a machine shop, but i dont want to if i dont have to. any help you can offer will help. <img border="0" title="" alt="[Frown]" src="gr_sad.gif" />
Old 01-09-2003, 09:01 PM
  #2  
TECH Enthusiast
Thread Starter
 
Glenn98ZM6's Avatar
 
Join Date: Nov 2001
Location: DFW, Texas
Posts: 709
Likes: 0
Received 0 Likes on 0 Posts

Default Re: broke factory head bolt off in block - best way to fix???

found this -
do you know anyone that works at a gm dealer? there is a ls1 re-thread kit that i belive includes long drill bits and e-z outs. it also has drill guide plates so you drill a stright hole... good luck bro..

- anyone got a part number?
Old 01-09-2003, 10:08 PM
  #3  
TECH Apprentice
 
SSilver's Avatar
 
Join Date: Jan 2002
Location: san diego
Posts: 343
Likes: 0
Received 0 Likes on 0 Posts

Default Re: broke factory head bolt off in block - best way to fix???

get a reverse drill bit and start to lightly drill it and the thing should start to come out fairly easy
Old 01-09-2003, 10:15 PM
  #4  
jmX
TECH Junkie
 
jmX's Avatar
 
Join Date: Nov 2001
Location: Los Angeles
Posts: 3,604
Likes: 0
Received 0 Likes on 0 Posts
Default Re: broke factory head bolt off in block - best way to fix???

How the heck did you managed to do that?! <img border="0" title="" alt="[Eek!]" src="gr_eek2.gif" /> Did you clean everything all nicely? Was there just some obscene amount of that orange globby threadlock on it or what?
Old 01-09-2003, 11:01 PM
  #5  
TECH Enthusiast
Thread Starter
 
Glenn98ZM6's Avatar
 
Join Date: Nov 2001
Location: DFW, Texas
Posts: 709
Likes: 0
Received 0 Likes on 0 Posts

Default Re: broke factory head bolt off in block - best way to fix???

dont laugh, but after getting the driver side off, i turned the first passenger side bolt the wrong way. it went snapo. any one got that p/n or know where to get a lefty drill bit?
Old 01-09-2003, 11:55 PM
  #6  
LSxGuy widda 9sec Mustang
iTrader: (12)
 
-Joseph-'s Avatar
 
Join Date: Nov 2001
Location: Texas and Qatar
Posts: 3,043
Likes: 0
Received 0 Likes on 0 Posts

Default Re: broke factory head bolt off in block - best way to fix???

The GM thread repair kit is J42385-100. As far as I know there is nothing GM offers to remove the broken bolt though. Try Snap-on or a machine shop supply store for a drill bit long enough and extractor.
Old 01-10-2003, 09:46 AM
  #7  
TECH Enthusiast
Thread Starter
 
Glenn98ZM6's Avatar
 
Join Date: Nov 2001
Location: DFW, Texas
Posts: 709
Likes: 0
Received 0 Likes on 0 Posts

Default Re: broke factory head bolt off in block - best way to fix???

any more help out there guys?
Old 01-10-2003, 11:17 AM
  #8  
Formerly 4mulaJoe
iTrader: (11)
 
LS1x2's Avatar
 
Join Date: Nov 2001
Location: hou
Posts: 2,763
Likes: 0
Received 0 Likes on 0 Posts

Default Re: broke factory head bolt off in block - best way to fix???

</font><blockquote><font size="1" face="Verdana, Helvetica, sans-serif">quote:</font><hr /><font size="2" face="Verdana, Helvetica, sans-serif">Originally posted by Glenn98ZM6:
<strong> any more help out there guys? </strong></font><hr /></blockquote><font size="2" face="Verdana, Helvetica, sans-serif">Just take your time, drill it out, tap it, and good luck
Old 01-10-2003, 02:17 PM
  #9  
TECH Veteran
iTrader: (33)
 
383LQ4SS's Avatar
 
Join Date: Nov 2001
Location: Port Richey
Posts: 4,266
Likes: 0
Received 0 Likes on 0 Posts

Default Re: broke factory head bolt off in block - best way to fix???

Where did it snap at. If you remove the rest of the bolts on that head and take the head off will there be some shank above the block? If so use Vise Grips or stud remover.

Now that the top of the bolt is off there should be little compression to keep the rest of the bolt tight in the hole. Whatever run on Tq there is between the bolt threads and block threads is all the Tq required to back it out at this point. If there is no shank protruding out of the block an easy out should do it provided the holes are clean. Good luck!
Old 01-10-2003, 03:46 PM
  #10  
Teching In
 
TANG's Avatar
 
Join Date: Dec 2002
Location: clinton, MD
Posts: 11
Likes: 0
Received 0 Likes on 0 Posts
Default Re: broke factory head bolt off in block - best way to fix???

Glenn sorry to hear about your problem. To get the bolt out you can just go to sears and get a craftsman broken bolt remover. GM doesn't make anything for that. Just be careful, I along with a few friends had the pleasure of doing two Helicoils on a friends block. That was not a fun expieriance. Luckily the bolts didn't break in the block. The part number given above is for the kit you need. The downside it that it costs $460! It comes from a company called Kent Moore. They supply GM with that kit. www.spxkentmoore.com is the website for them. call the number and talk to one of the techs for info. It a pretty straight foward job once you have the kit. The cost does suck though. Hope that helps a bit. Hopfully you can get the bolt out without stripping the block and you won't need the kit.

James



Quick Reply: broke factory head bolt off in block - best way to fix???



All times are GMT -5. The time now is 01:14 AM.