Generation III Internal Engine 1997-2006 LS1 | LS6
Sponsored by:
Sponsored by:

Whats all needed for header install?

Thread Tools
 
Search this Thread
 
Old May 25, 2006 | 09:45 PM
  #1  
Relativelyfast's Avatar
Thread Starter
On The Tree
 
Joined: Oct 2003
Posts: 114
Likes: 0
From: Boise
Default Whats all needed for header install?

I'm ordering the Pacesetters and the TSP ORY from TSP. Is there anything else I need to order like gaskets or whatever?
Reply
Old May 25, 2006 | 09:48 PM
  #2  
WsSickLs6's Avatar
Banned
 
Joined: Jul 2005
Posts: 0
Likes: 0
From: phoenix
Default

new GM gaskets will do the trick...O2 sensor extensions...
Reply
Old May 25, 2006 | 10:21 PM
  #3  
s346k's Avatar
TECH Junkie
iTrader: (4)
 
Joined: May 2005
Posts: 3,433
Likes: 1
From: johnson co.
Default

plugs if you wish to change them, as most of them should be removed to reduce the risk of breakage. do you want poly motor mounts? if so, when you remove the manifolds & cats would be the time...
Reply
Old May 25, 2006 | 11:33 PM
  #4  
heavymetals's Avatar
TECH Fanatic
20 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (3)
 
Joined: Mar 2006
Posts: 1,586
Likes: 9
From: Southern Calif.
Default

I use PERCY'S gaskets and ARP hardware for headers.
Reply
Old May 26, 2006 | 12:31 AM
  #5  
Relativelyfast's Avatar
Thread Starter
On The Tree
 
Joined: Oct 2003
Posts: 114
Likes: 0
From: Boise
Default

OK, just ordered the pacesetters and the TSP ORY. I guess I'll re-use the bolts and get a new GM gasket from the dealer.
Reply
Old May 26, 2006 | 12:39 AM
  #6  
SuperSam's Avatar
Launching!
iTrader: (7)
 
Joined: May 2004
Posts: 248
Likes: 0
From: Dallas, Tx
Default

You should be able to re-use the gaskets.....to be on the safe side, get some extentions.
Reply
Old May 26, 2006 | 12:46 AM
  #7  
MYLS18U's Avatar
Staging Lane
iTrader: (1)
 
Joined: Mar 2006
Posts: 63
Likes: 0
From: HCI Motorsports
Default

Instead of 02 extensions I would get the rear 02's for a 2002 vette. They run a little hotter and are long enough to reach the end of the long tube, no need for extensions. You can get them from Kragen auto parts. Bosh part #13111
Reply
Old May 26, 2006 | 12:47 AM
  #8  
y2k_ta's Avatar
'Bird Director
20 Year Member
Photogenic
Photoriffic
Liked
iTrader: (80)
 
Joined: Dec 2001
Posts: 12,829
Likes: 30
From: Central Indiana Honors: 4th grade spelling bee contestant
Default

Originally Posted by SuperSam
You should be able to re-use the gaskets.....to be on the safe side, get some extentions.
This has been debated before, but don't reuse the gaskets. After spending hundreds of dollars on parts, it's not worth risking ruining something just to save a few bucks now. I'd buy the install kit from SLP. It includes everything you need to install headers on your car. It includes stuff like the heat shielding you'll need for the pcm wiring harness, the GM gaskets, and the 02 extensions.

http://www.slponline.com/view_product.asp?P=30054



SLP is currently offering free shipping on all items through the 31st, so you can save yourself money there (instead of on the gaskets).
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

6 Gifts Neither Your Dad Nor Grad Will Shove Into the 'Trinket Drawer'

 Brett Foote
story-1

Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

 Pouria Savadkouei
story-2

Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

 Verdad Gallardo
story-3

7 Most Reliable High-Performance Engines GM Has Ever Built

 Verdad Gallardo
story-4

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-5

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-6

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-7

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-8

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-9

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
Old May 26, 2006 | 01:51 AM
  #9  
MightyBobo's Avatar
Launching!
iTrader: (12)
 
Joined: May 2005
Posts: 223
Likes: 0
From: Omaha, NE
Default

Guys, Pacesetter headers come brand new with new paper gaskets, and new header bolts.

Least, mine sure did, and my buddies also.
Reply
Old May 26, 2006 | 02:04 AM
  #10  
WsSickLs6's Avatar
Banned
 
Joined: Jul 2005
Posts: 0
Likes: 0
From: phoenix
Default

paper gaskets FTL...
Reply
Old May 26, 2006 | 02:08 AM
  #11  
Chris Gage's Avatar
12 Second Club
iTrader: (18)
 
Joined: Apr 2006
Posts: 627
Likes: 0
From: Sarasota & Lee County
Default

I skinny person for the bolts in the back on the passenger side.... I would not recomend using paper gaskets, you will be changing them out shortly!!!

Are you elimating the EGR and AIR! If so go to your local parts store and pick-up a 1 5/8" freeze plug if you have a 98-00 LS1.

You will be fine re-using the bolts and gaskets.
Reply
Old May 26, 2006 | 10:18 AM
  #12  
Relativelyfast's Avatar
Thread Starter
On The Tree
 
Joined: Oct 2003
Posts: 114
Likes: 0
From: Boise
Default

Originally Posted by MYLS18U
Instead of 02 extensions I would get the rear 02's for a 2002 vette. They run a little hotter and are long enough to reach the end of the long tube, no need for extensions. You can get them from Kragen auto parts. Bosh part #13111
I didn't know I needed extensions. How much do these cost? Also, I'm keeping EGR and AIR, I don't want to rip my car apart.

Last edited by Relativelyfast; May 26, 2006 at 10:30 AM.
Reply
Old May 26, 2006 | 04:57 PM
  #13  
Chris Gage's Avatar
12 Second Club
iTrader: (18)
 
Joined: Apr 2006
Posts: 627
Likes: 0
From: Sarasota & Lee County
Default

It is really easy to eliminate that stuff....the car runs better without it, but I also live in fla where we can run without those. who did you buy these headers from....

I sell the extentions for $19.99 each for a 24' extention
Reply
Old May 26, 2006 | 05:28 PM
  #14  
davered00ss's Avatar
Moderator
iTrader: (4)
 
Joined: Nov 2003
Posts: 10,520
Likes: 0
From: Plainfield, CT
Default

You only really need O2 extentions. You can reuse the GM header gaskets & the bolts if you put washers behind them. I would get some new plugs & wires since they need to come out anyway. New header bolts is a good idea. Stage 8 are good ($40). The ARP head studs ($90) are kind of a pain to use. Only put the back ones in until you get the headers into place if you do the ARP's. Use only GM gaskets. If the headers come with gaskets do not use them.
Reply
Old May 26, 2006 | 06:25 PM
  #15  
Relativelyfast's Avatar
Thread Starter
On The Tree
 
Joined: Oct 2003
Posts: 114
Likes: 0
From: Boise
Default

Well I ordered the non race 98-99 headers from TSP with their ORY. There are no emissions currently in Idaho so I should be good to take that stuff out, but I'm not sure if I want to.
Reply
Old May 26, 2006 | 06:31 PM
  #16  
davered00ss's Avatar
Moderator
iTrader: (4)
 
Joined: Nov 2003
Posts: 10,520
Likes: 0
From: Plainfield, CT
Default

I wish I had bought the race style headers.
Reply
Old May 26, 2006 | 09:03 PM
  #17  
Relativelyfast's Avatar
Thread Starter
On The Tree
 
Joined: Oct 2003
Posts: 114
Likes: 0
From: Boise
Default

Whats the difference? Nothing a welder and a grinder can't fix.
Reply
Old May 26, 2006 | 10:53 PM
  #18  
ZoFastSS's Avatar
On The Tree
iTrader: (5)
 
Joined: May 2006
Posts: 123
Likes: 0
Default

Get a helper to make the install easier,and take your time.
Reply
Old May 27, 2006 | 01:54 AM
  #19  
tsench's Avatar
TECH Resident
15 Year Member
iTrader: (15)
 
Joined: Nov 2005
Posts: 820
Likes: 0
From: Lufkin TX moving to Canada
Default

whats the diffrence between the race header and non header ? sorry for my stupid question
Reply
Old May 27, 2006 | 02:04 AM
  #20  
MYLS18U's Avatar
Staging Lane
iTrader: (1)
 
Joined: Mar 2006
Posts: 63
Likes: 0
From: HCI Motorsports
Default

Originally Posted by Relativelyfast
I didn't know I needed extensions. How much do these cost? Also, I'm keeping EGR and AIR, I don't want to rip my car apart.
I recomend those because IMO you should replace the 02's while your at it. I believe they are around $60
Reply



All times are GMT -5. The time now is 11:41 PM.

story-0
6 Gifts Neither Your Dad Nor Grad Will Shove Into the 'Trinket Drawer'

Don't get dad new socks or a grill brush this year.

By Brett Foote | 2026-06-09 14:55:56


VIEW MORE
story-1
Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

Slideshow: We take a close look at the ONE and Artidiag 800BT2 diagnostic tools from Topdon and the reasons to buy one over the other.

By Pouria Savadkouei | 2026-05-28 11:05:11


VIEW MORE
story-2
Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

Slideshow: The controversial Ferrari F6 swaps its original flat-12 for a Corvette Z06-derived LT4 V8 and sends power to four rear wheels through a custom-built drivetrain.

By Verdad Gallardo | 2026-05-26 18:23:54


VIEW MORE
story-3
7 Most Reliable High-Performance Engines GM Has Ever Built

Slideshow:These GM engines didn't just make huge power, they survived abuse, boost, track days, and six-digit mileage with a reputation for refusing to quit.

By Verdad Gallardo | 2026-05-21 16:45:27


VIEW MORE
story-4
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-5
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-6
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-7
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-8
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-9
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE