Can't get the crank bolt off?
So, you go to Home Depot to see if they have a bolt of the same size but longer. They don't have it. You check Loew's, too, but no luck. How are you going to get this bitch off?
Well, the head of the bolt is pretty big, and it doesn't need to be. If it just didn't have that shroud on it the pulley wouldn't touch it and the pulley could come right out. Here's my solution to this...

Just a little while with a hack saw, a vice, and a bench grinder took care of this problem for good! Oh, and to whoever at GM decided that the LS1 crank bolt needed to be only 103mm long, **** YOU!!!
Last edited by Gauge; Oct 8, 2006 at 11:23 PM.
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So, you go to Home Depot to see if they have a bolt of the same size but longer. They don't have it. You check Loew's, too, but no luck. How are you going to get this bitch off?
Well, the head of the bolt is pretty big, and it doesn't need to be. If it just didn't have that shroud on it the pulley wouldn't touch it and the pulley could come right out. Here's my solution to this...

Just a little while with a hack saw, a vice, and a bench grinder took care of this problem for good! Oh, and to whoever at GM decided that the LS1 crank bolt needed to be only 103mm long, **** YOU!!!

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NEVER use a bolt to pull the pulley back on. Insert a threaded rod and nut and washers to pull it on - too many chances to damage the threads by using a bolt.
NEVER use a bolt to pull the pulley back on. Insert a threaded rod and nut and washers to pull it on - too many chances to damage the threads by using a bolt.
I have an installer tool that I bought from a member of this board with a stud and a piece on it that you turn to seat the pulley. I don't use the crank bolt for seating.
I also went down and bought a 180mm long bolt with the same thread pitch and used that to pull the new pulley on the removed it and did the torqueing procedure.





