Generation III Internal Engine 1997-2006 LS1 | LS6
Sponsored by:
Sponsored by:

Putting In Forged Pistons Only

Thread Tools
 
Search this Thread
 
Old Dec 6, 2006 | 11:25 PM
  #1  
Beaflag VonRathburg's Avatar
Thread Starter
OWN3D BY MY PROF!
iTrader: (176)
 
Joined: Feb 2006
Posts: 9,146
Likes: 3
From: Jax Beach, Florida
Default Putting In Forged Pistons Only

I've been looking into putting a set of diamond pistons into my car. They are 3.905 bore, 3.622 stroke, for 6.098 rods, with 2cc valve reliefs. What all is involved with this? Stock bore is 3.898 so I guess I'm looking at least a .007 overbore. Will the rotating assembly need to be rebalanced, any othe machine work? I also plan on putting in a set of katech rod bolts and maybe a few other things depending on $. Thanks a lot for the help.
Reply
Old Dec 7, 2006 | 01:13 AM
  #2  
pist0lpete's Avatar
TECH Resident
15 Year Member
iTrader: (3)
 
Joined: Sep 2005
Posts: 796
Likes: 0
From: Edmond, Oklahoma
Default

You will of course need to have the block machined and honed for 3.905 pistons as you mentioned. You should also get the rotating assembly balanced as the forged pistons will not be the same weight as the stockers. This is a similar setup as to what I am going with as nobody makes overbore pistons in cast.
Reply
Old Dec 7, 2006 | 02:10 AM
  #3  
Beaflag VonRathburg's Avatar
Thread Starter
OWN3D BY MY PROF!
iTrader: (176)
 
Joined: Feb 2006
Posts: 9,146
Likes: 3
From: Jax Beach, Florida
Default

Just giving a rough estimate how much would this machining cost?
Reply
Old Dec 7, 2006 | 02:22 AM
  #4  
pist0lpete's Avatar
TECH Resident
15 Year Member
iTrader: (3)
 
Joined: Sep 2005
Posts: 796
Likes: 0
From: Edmond, Oklahoma
Default

I paid around 400 for the machining and balancing. Make sure they use a deck plate whenever they are doing the machining and shop around for a good machine shop. I got screwed by a reputable local shop before I found a good one.
Reply
Old Dec 7, 2006 | 05:03 AM
  #5  
GuitsBoy's Avatar
TECH Senior Member
iTrader: (4)
 
Joined: Apr 2003
Posts: 6,249
Likes: 3
From: Long Island, NY
Default

For the few extra bucks, you might think about a forged rod at the same time. Sure, pistons are the weak link in a stock motor, but rods arent far behind. You can get the scat I beams for cheap.
Reply
Old Dec 7, 2006 | 09:24 AM
  #6  
racer7088's Avatar
FormerVendor
 
Joined: Nov 2001
Posts: 3,065
Likes: 6
From: Houston, Tx.
Thumbs up

Beaflag,

Also make sure the piston pins are the same between them. The stock 6.098 rods use a metric .945 pin and the 6.125 aftermarket rods usually use the normal SBC .927 pins.
Reply
Old Dec 7, 2006 | 01:21 PM
  #7  
xfactor_pitbulls's Avatar
TECH Addict
iTrader: (16)
 
Joined: Jul 2004
Posts: 2,218
Likes: 0
From: Nevada, TX
Default

Obviously the pistons are the majority of the cost. Go ahead and get something like this http://cgi.ebay.com/ebaymotors/H-BEA...61508368QQrdZ1

Not top of the line, but alot better than stock. If you are going to go to the trouble to get the engine reassembled, do it right.

Brandon
Reply
Old Dec 7, 2006 | 02:20 PM
  #8  
DoesSpeedTurnUon's Avatar
TECH Fanatic
iTrader: (17)
 
Joined: Feb 2004
Posts: 1,501
Likes: 0
From: Little Elm, TX
Default

I'm doing the same thing in a 6liter, but having a VERY hard time finding the right piston.

4.000 bore, 6125 rod, 3.622 stroke. majority of the pistons out there are 4.030, 4.060 but there are SOME 4.005.
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-1

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-2

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-3

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-4

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-5

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
story-6

Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

 Verdad Gallardo
story-7

Awesome K5 Blazer Restomod Comes With C7 Corvette Power

 Verdad Gallardo
story-8

10 Camaros You Should Never Buy

 
story-9

10 LS Engine Myths That Refuse to Die

 Verdad Gallardo
Old Dec 7, 2006 | 02:24 PM
  #9  
xfactor_pitbulls's Avatar
TECH Addict
iTrader: (16)
 
Joined: Jul 2004
Posts: 2,218
Likes: 0
From: Nevada, TX
Default

That link above has several choices in a 4.00" as do most.
Reply
Old Dec 7, 2006 | 04:29 PM
  #10  
Beaflag VonRathburg's Avatar
Thread Starter
OWN3D BY MY PROF!
iTrader: (176)
 
Joined: Feb 2006
Posts: 9,146
Likes: 3
From: Jax Beach, Florida
Default

Originally Posted by xfactor_pitbulls
Obviously the pistons are the majority of the cost. Go ahead and get something like this http://cgi.ebay.com/ebaymotors/H-BEA...61508368QQrdZ1

Not top of the line, but alot better than stock. If you are going to go to the trouble to get the engine reassembled, do it right.

Brandon
This is kind of a special situation, because I'm getting these on a "clearing old stock" sale for $300. They're usually around 565, so this is saving me big money. $300 pistons with rings and pins, $400 balancing and machining, $75 bearings, $160 katech rod bolts, random fasteners / gaskets $350 = $1285. Plus the other random H/C stuff I throw in which is also going to be budget $850ish at the most. This should only be a temporary build to have some fun with. I expect the stock rods and crank to be able to survive easily, they're tough.
Reply
Old Dec 7, 2006 | 05:10 PM
  #11  
xfactor_pitbulls's Avatar
TECH Addict
iTrader: (16)
 
Joined: Jul 2004
Posts: 2,218
Likes: 0
From: Nevada, TX
Default

Originally Posted by Beaflag VonRathburg
This is kind of a special situation, because I'm getting these on a "clearing old stock" sale for $300. They're usually around 565, so this is saving me big money. $300 pistons with rings and pins, $400 balancing and machining, $75 bearings, $160 katech rod bolts, random fasteners / gaskets $350 = $1285. Plus the other random H/C stuff I throw in which is also going to be budget $850ish at the most. This should only be a temporary build to have some fun with. I expect the stock rods and crank to be able to survive easily, they're tough.
Yeah I hear you. But especially if its something that isnt going to stay in the car it would make more sense to make it worth something to sell to the next guy. You already have good pistons, why not make the shortblock good for a 250 shot? Your money of course, just throwing the idea out. You can also add eagle or scat rods for about $350. Oh yeah, you said you are going to put in katech rod bolts, so subtract the difference from the rods since they come with them. So more like $250-$275 more, dont get why you wouldnt do it.

Brandon
Reply
Old Dec 7, 2006 | 05:27 PM
  #12  
GuitsBoy's Avatar
TECH Senior Member
iTrader: (4)
 
Joined: Apr 2003
Posts: 6,249
Likes: 3
From: Long Island, NY
Default

Originally Posted by xfactor_pitbulls
Yeah I hear you. But especially if its something that isnt going to stay in the car it would make more sense to make it worth something to sell to the next guy. You already have good pistons, why not make the shortblock good for a 250 shot? Your money of course, just throwing the idea out. You can also add eagle or scat rods for about $350. Oh yeah, you said you are going to put in katech rod bolts, so subtract the difference from the rods since they come with them. So more like $250-$275 more, dont get why you wouldnt do it.

Brandon
Where do you get your katech bolts for 75 - 100 bucks? Last i heard they were 158 + shipping. The difference dwindles down to under 200 extra bucks to forge the rods. well worth it. If it was me, Id kick my own *** for not forging the rods when i had the chance.
Reply
Old Dec 7, 2006 | 05:47 PM
  #13  
xfactor_pitbulls's Avatar
TECH Addict
iTrader: (16)
 
Joined: Jul 2004
Posts: 2,218
Likes: 0
From: Nevada, TX
Default

Originally Posted by GuitsBoy
Where do you get your katech bolts for 75 - 100 bucks? Last i heard they were 158 + shipping. The difference dwindles down to under 200 extra bucks to forge the rods. well worth it. If it was me, Id kick my own *** for not forging the rods when i had the chance.
I was just guessing, you proved my point. Kind of a no brainer.
Reply
Old Dec 7, 2006 | 08:48 PM
  #14  
Beaflag VonRathburg's Avatar
Thread Starter
OWN3D BY MY PROF!
iTrader: (176)
 
Joined: Feb 2006
Posts: 9,146
Likes: 3
From: Jax Beach, Florida
Default

Where are you finding scat rods for $350? Cheapest I can find them is $429 with arp 8740 rod bolts, I'm not talking ebay either.

Originally Posted by xfactor_pitbulls
Yeah I hear you. But especially if its something that isnt going to stay in the car it would make more sense to make it worth something to sell to the next guy. You already have good pistons, why not make the shortblock good for a 250 shot? Your money of course, just throwing the idea out. You can also add eagle or scat rods for about $350. Oh yeah, you said you are going to put in katech rod bolts, so subtract the difference from the rods since they come with them. So more like $250-$275 more, dont get why you wouldnt do it.

Brandon
That does make sense, but I just planned on putting it into my other car as a dd. If I can find rods for cheaply enough I might go ahead and do it, especially if they come with rod bolts.
Reply
Old Dec 7, 2006 | 09:03 PM
  #15  
xfactor_pitbulls's Avatar
TECH Addict
iTrader: (16)
 
Joined: Jul 2004
Posts: 2,218
Likes: 0
From: Nevada, TX
Default

http://cgi.ebay.com/ebaymotors/H-BEA...61499706QQrdZ1

Why not ebay? Still better rods than stock.
Reply
Old Dec 7, 2006 | 10:26 PM
  #16  
dug's Avatar
dug
Banned
iTrader: (10)
 
Joined: Aug 2002
Posts: 3,721
Likes: 0
From: Phoenix
Default

Originally Posted by pist0lpete
I paid around 400 for the machining and balancing. Make sure they use a deck plate whenever they are doing the machining and shop around for a good machine shop. I got screwed by a reputable local shop before I found a good one.
Why wouldnt a shop use a deckplate?
Reply




All times are GMT -5. The time now is 04:43 PM.

story-0
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-1
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-2
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-3
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-4
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-5
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE
story-6
Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

Slideshow: A one-off sports car that looks like a vintage Italian exotic-but hides a C6 Corvette underneath-just sold for the price of a new mid-engine Corvette.

By Verdad Gallardo | 2026-03-23 18:53:41


VIEW MORE
story-7
Awesome K5 Blazer Restomod Comes With C7 Corvette Power

Slideshow: A heavily reworked 1972 K5 Blazer swaps its off-road roots for a low-slung street-focused build with modern V8 power.

By Verdad Gallardo | 2026-03-09 18:08:45


VIEW MORE
story-8
10 Camaros You Should Never Buy

Slideshow: There are thousands of used Camaros on the market but we think you should avoid these 10

By | 2026-02-17 17:09:30


VIEW MORE
story-9
10 LS Engine Myths That Refuse to Die

Slideshows: Which one of these myths do you believe?

By Verdad Gallardo | 2026-01-28 18:10:11


VIEW MORE