Generation III Internal Engine 1997-2006 LS1 | LS6
Sponsored by:
Sponsored by:

STILL OVERHEATING! I FN give up!

Thread Tools
 
Search this Thread
 
Old 10-02-2007 | 04:57 PM
  #121  
Viper's Avatar
12 Second Club
20 Year Member
iTrader: (6)
 
Joined: Dec 2001
Posts: 4,908
Likes: 3
From: Cleveland, OH
Default

Thanks for telling us the verdict. Ed should take care of you , he's a good dood.
Old 10-02-2007 | 05:10 PM
  #122  
Tech's Avatar
TECH Fanatic
iTrader: (1)
 
Joined: Feb 2004
Posts: 1,042
Likes: 0
From: St. Louis, MO
Default

Tar And Feather
Old 10-02-2007 | 06:21 PM
  #123  
GTA91's Avatar
9 Second Club
iTrader: (14)
 
Joined: Nov 2003
Posts: 1,131
Likes: 1
From: St.Louis, Missouri
Default

Originally Posted by Tech
Tar And Feather
I agree...
Old 10-02-2007 | 10:03 PM
  #124  
SuperC1's Avatar
TECH Enthusiast
iTrader: (4)
 
Joined: Jun 2003
Posts: 551
Likes: 0
From: MS
Default

Originally Posted by Tech
Tar And Feather
Xtra heavy on da tar....and don't forget to wet the sponge....

@?%$#@!@#$%&?
Old 10-02-2007 | 10:07 PM
  #125  
PewterZ28's Avatar
Thread Starter
10 Second Club

iTrader: (1)
 
Joined: Mar 2002
Posts: 1,088
Likes: 0
From: St.Louis, MO
Default

I have to admit I am pretty surprised at the differences between the stock casting passages and the ETP casting passages. There's basically just pin holes around the combustion chambers whereas the stock castings have much larger openings. I guess it still flows fine though as long as the holes are in the exact spot they are supposed to be in.

Here's a Patriot head on the left and the ETP head on the right:


Now when we lay the head gasket on the ETP head, the top pin hole is completely covered, the second pin hole is 50% covered and the right pin hole is partially covered. The rest of the pin holes are either fine or only partially covered.


The other head has only one completely covered. The rest are ok but some are partially covered.
Old 10-03-2007 | 07:32 AM
  #126  
Billiumss's Avatar
TECH Addict
iTrader: (11)
 
Joined: Nov 2001
Posts: 2,975
Likes: 15
From: Erie, PA
Default

Looks like my original guess was correct. Looks like the R&D department really f'd up the design.

I would dump those heads, go with a set of massaged AFR Heads and never look back.
Old 10-03-2007 | 08:38 AM
  #127  
My90Iroc's Avatar
TECH Enthusiast

iTrader: (26)
 
Joined: Mar 2004
Posts: 589
Likes: 0
From: Long Island
Default

WOW!!!! I just read this whole thread for the first time. That's tough to believe but I guess mistakes happen. I'm glad you found the problem it just sucks you went through all that trouble. I guess the lesson for all of us is that even as things are "supposed" to fit together properly always check your gaskets against both surfaces before assembly to look for problems like this.
Good luck getting everything back up and running correctly. Keep us up to date.
Old 10-03-2007 | 08:45 AM
  #128  
snketr's Avatar
TECH Enthusiast
iTrader: (3)
 
Joined: Sep 2003
Posts: 654
Likes: 0
From: St Louis, MO
Default

So, how would you have the only problem then if every head is like that? How are others not over heating, but yet you are? At least it looks like you found the problem....hopefully.
Old 10-03-2007 | 08:52 AM
  #129  
PewterZ28's Avatar
Thread Starter
10 Second Club

iTrader: (1)
 
Joined: Mar 2002
Posts: 1,088
Likes: 0
From: St.Louis, MO
Default

The design of the heads is not in question because obviously thousands of other customers have no issues. What is in question is the way MY heads were made. It's as if the holes were slightly off from where they should have been. No one is saying a whole batch of heads were made like this, apparently just mine. I'm not sure how that happens but it appears it did in my case.
Old 10-03-2007 | 09:36 AM
  #130  
PewterZ28's Avatar
Thread Starter
10 Second Club

iTrader: (1)
 
Joined: Mar 2002
Posts: 1,088
Likes: 0
From: St.Louis, MO
Default

Originally Posted by Billiumss
I would dump those heads, go with a set of massaged AFR Heads and never look back.
Or better yet Trick Flow 225 small bore heads. The only problem is I built my new motor around these ETP 225 heads. The pistons have valve reliefs for an 11* head with 2.08 and 1.57 valves. I don't know if the 13.5* Trick Flow design would still work with my pistons. The valves are smaller on the Trick Flow 225's so maybe they would work.
Old 10-03-2007 | 09:47 AM
  #131  
Mike@TEA's Avatar
Banned

 
Joined: Aug 2005
Posts: 154
Likes: 0
From: ohio
Default

Originally Posted by PewterZ28
Or better yet Trick Flow 225 small bore heads. The only problem is I built my new motor around these ETP 225 heads. The pistons have valve reliefs for an 11* head with 2.08 and 1.57 valves. I don't know if the 13.5* Trick Flow design would still work with my pistons. The valves are smaller on the Trick Flow 225's so maybe they would work.
If you can tell me what the Intake valve drop on your ET heads are I can tell you if they will clear or not!
Old 10-03-2007 | 11:24 AM
  #132  
PewterZ28's Avatar
Thread Starter
10 Second Club

iTrader: (1)
 
Joined: Mar 2002
Posts: 1,088
Likes: 0
From: St.Louis, MO
Default

I don't know the intake valve drop. Maybe Leo at Weber does? He is supposed to call Wiseco tomorrow morning and get their input.

Here are some facts on my motor and heads.
Piston is -8.8cc dish
Piston comes 0.014 out of the hole
Gasket is GM MLS 0.054 thick

Heads are 225 cc small bore milled to 58cc
Intake valve is 2.08 diameter and exhaust valve is 1.57 diameter

This is all I know.

I designed the motor around these heads. The Wiseco pistons were custom built for these heads and valve sizes. The motor was built to a SCR of 11.5 and DCR of 8.7. So if I'm going to switch to Trick Flows I need them to be 58 cc if I want to keep the same SCR and DCR, which I do. I also prefer to stay with the Patriot Gold Extreme springs. The heads originally came with PSI solid roller springs and collapsed my Morel lifters. Craig at ETP was at least diligent enough to replace the springs with the Gold Extremes.
Old 10-03-2007 | 01:19 PM
  #133  
PewterZ28's Avatar
Thread Starter
10 Second Club

iTrader: (1)
 
Joined: Mar 2002
Posts: 1,088
Likes: 0
From: St.Louis, MO
Default

One thing I don't like about what I saw last night is how dark the valves are on my heads. No one has said anything about it in this thread but I did get a PM voicing the same concern. I kind of have a hard time believing a couple blocked pin holes could cause my engine to overheat so badly. I am not 100% convinced the problem is in the heads. I just find it odd that boiling out my radiator brought temps down from 250 to 220 and then a week later the temps were out of control again climbing to 235+.

Can I get some other opinions here? I don't know where else to go and I obviously don't have the knowledge to figure this out myself.
Old 10-03-2007 | 02:29 PM
  #134  
ThoR294's Avatar
TECH Addict
iTrader: (6)
 
Joined: Jul 2007
Posts: 2,857
Likes: 3
From: Ringoes/Flemington, New Jersey
Default

that sucks dude. I read everything and my guess was defenitly the heads. you said you didn't have the problem until you swapped the heads. Good luck man
Old 10-03-2007 | 10:42 PM
  #135  
mrhzk35404's Avatar
TECH Resident
iTrader: (7)
 
Joined: Jun 2005
Posts: 833
Likes: 0
From: coatesville, pa
Default

Is there any way to machine the holes out so you can use those heads?
Old 10-03-2007 | 11:00 PM
  #136  
ShiznityZ28's Avatar
TECH Addict
iTrader: (11)
 
Joined: May 2002
Posts: 2,554
Likes: 1
From: GB MD
Default

Originally Posted by PewterZ28
Or better yet Trick Flow 225 small bore heads. The only problem is I built my new motor around these ETP 225 heads. The pistons have valve reliefs for an 11* head with 2.08 and 1.57 valves. I don't know if the 13.5* Trick Flow design would still work with my pistons. The valves are smaller on the Trick Flow 225's so maybe they would work.

FYI the AFR's are better than the trick flows.
Old 10-03-2007 | 11:02 PM
  #137  
ShiznityZ28's Avatar
TECH Addict
iTrader: (11)
 
Joined: May 2002
Posts: 2,554
Likes: 1
From: GB MD
Default

Originally Posted by PewterZ28
I don't know the intake valve drop. Maybe Leo at Weber does? He is supposed to call Wiseco tomorrow morning and get their input.

Here are some facts on my motor and heads.
Piston is -8.8cc dish
Piston comes 0.014 out of the hole
Gasket is GM MLS 0.054 thick

Heads are 225 cc small bore milled to 58cc
Intake valve is 2.08 diameter and exhaust valve is 1.57 diameter

This is all I know.

I designed the motor around these heads. The Wiseco pistons were custom built for these heads and valve sizes. The motor was built to a SCR of 11.5 and DCR of 8.7. So if I'm going to switch to Trick Flows I need them to be 58 cc if I want to keep the same SCR and DCR, which I do. I also prefer to stay with the Patriot Gold Extreme springs. The heads originally came with PSI solid roller springs and collapsed my Morel lifters. Craig at ETP was at least diligent enough to replace the springs with the Gold Extremes.

I had pistons made for et's also but my AFR's never had an issue. i changed to afr's after the first round of et issues. 8cc relief should be decent holes but measuring never hurts.
Old 10-04-2007 | 08:48 AM
  #138  
PewterZ28's Avatar
Thread Starter
10 Second Club

iTrader: (1)
 
Joined: Mar 2002
Posts: 1,088
Likes: 0
From: St.Louis, MO
Default

I need some opinions here from some engine builders if any are reading this. I sent some pictures of my pistons and clyinder walls to another member of this site and he had some pretty interesting opinions to say the least. No need for me to give out his name but I would like to post his comments to get some other opinions. I do not know him at all and he is obviously just trying to help but I can't simply take his opinion as fact. What he is suggesting is pretty drastic. I have already been through more than enough this year and doing as he suggests would only double my frustrations.

Here are the pictures I sent to him:
(After we pulled the heads some coolant got on the pistons so obviously the cylinder walls had some coolant on them too. I took photos of the pistons while they were still dirty and then again after I wiped them clean with a shop towel.)

Here are the dirty photos:






Here are the clean photos:






Here is what the member had to say:
Ok I see some serious problems right off the bat.

1 the rings and walls are completely fuel washed. did you do a leak down or compression test before taking the heads off ?

2. something is amiss with the pattern of fuel distrobution in the chamber. Has anyone touched these heads other then ET.

3. Weber is not correct on the ring breakin procedure for modern moly faced low tension rings. Check with MAHLE, diamond etc. Fire engine run brifely. 4-5 minutes.change oil, put some good load and rpm on the engine 4000 rpm up and 3/4 or more throttle.

4. fire your tunner. They are obviously missing very clear signs about overly rich cylinders.

5. compare the holes between 5.3/5.7 and 6.0 MLS head gaskets on the heads.

6. Consider changing that camshaft. it could be influencing the fuel problems in the chamber.

These are the best peice of advice I can give you at this point.

Remedys from here are to at least have the engine honeds and rerung. Those cylinders are not going to seal.

If you need anymore help hit me back.

PS i have seen alot of electric water pump fialures.
So if what he is saying is true, Weber doesn't know what they are doing, Ed Curtis doesn't know what he is doing, my tuner doesn't know what he is doing, Mezziere makes a shitty water pump, the GM MLS head gaskets are wrong and my motor already needs to be rebuilt even though it has not one single time seen full throttle or any RPM above 4000. Basically all I have done with this motor is drive my car to and from the shop a couple times and drove through my neighborhood a few times. Air/Fuel according to my LC1 wideband was slightly rich at 13.4:1 on average. My tuner and I never even got to tune it much at all because my engine kept overheating. So we were waiting for me to figure out this overheating problem before we even attempted to tune.

So as you can see, I certainly need some other opinions before I even think about taking the steps this guy is suggesting. I am not saying this guy is wrong or right, I just need some other opinions when such drastic recommendations are made.

Last edited by PewterZ28; 10-04-2007 at 09:13 AM.
Old 10-04-2007 | 09:11 AM
  #139  
brad8266's Avatar
TECH Senior Member
iTrader: (23)
 
Joined: Aug 2005
Posts: 8,797
Likes: 0
From: Watertown, NY
Default

13.4 is not anywhere near rich enough to wash cylinders.
Old 10-04-2007 | 09:19 AM
  #140  
PewterZ28's Avatar
Thread Starter
10 Second Club

iTrader: (1)
 
Joined: Mar 2002
Posts: 1,088
Likes: 0
From: St.Louis, MO
Default

Can you see anything from the pictures that would indicate anything bad?


Quick Reply: STILL OVERHEATING! I FN give up!



All times are GMT -5. The time now is 02:36 PM.