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flycutting limits?

Old Jul 15, 2010 | 03:17 PM
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Default flycutting limits?

Hey guys, brand new to the forum here. Have a question for you all: How deep can I flycut the pistons on my ls2?

A little bit of background for you all...06 M6 GTO. I am installing a cam and heads right now. Cam is in and has been degreed, checked out ok. Cam specs are: 239/247 .624 .624 114lsa It's a Comp LSR 54-461-11. (yes it is going to be a roll race car) 243 heads are milled .030, fully ported, 2.08/1.575 valves and will run on E-85.

My problem is that when checking PTV clearance, the intake valve actually left a witness mark on the piston (I did not feel it while turning the motor over).

From what I have read, I need .080 clearance for the intake valve. Being that the valve is already touching the piston, I will need to go just a tad further. I think I will start with a .085 cut (yes I already have the cutters from Lindy) and check it after that.

The exhaust measures in around .020 so it will also need a .080 cut to reach a clearance of .100.

Is it safe to cut that much material from the piston?

This car will never see nitrous.

Thanks for any input guys.

Clint
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Old Jul 15, 2010 | 03:23 PM
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Oh yeah, stock type head gaskets.
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Old Jul 15, 2010 | 09:58 PM
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yes it is safe. i cut .110 out of my pistons on the intake, no problems. that tool makes a good cut.
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Old Jul 15, 2010 | 10:05 PM
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excellent! Thanks for the answer I wanted
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Old Jul 16, 2010 | 08:49 AM
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You can safely cut .125.....
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Old Jul 16, 2010 | 01:07 PM
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you can't arbitrarily assign an exact number as to what is safe vs not safe. so at .126 cuts the engine will not run? the engine will be destroyed? there are way too many variables to give an exact number to this question. i think the poster was looking for real world experience and not internet expert opinions.
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Old Jul 17, 2010 | 12:12 AM
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^ I agree with that to an extent, but to say there is not a close answer is incorrect. I'd cut to your .080 / .100 safe margins and add around .005-.010 to that. Mill appropriately and have fun.
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Old Jul 18, 2010 | 09:58 PM
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cut .110 here on stock bottom end ls1, n/a setup
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Old Jul 19, 2010 | 01:18 AM
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How thick are the OEM pistons?
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