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World Block Size Question

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Old 07-07-2006, 01:11 AM
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The standard 9.2 block has been used with 4.125 and even 4.25 strokes. The Warhawk has a 9.7 deck. Can it handle a 4.5 or larger stroke?

On the block it self the specifications say .3" aluminum and .1" liner on the bores. Could a Nikasil coating be applied directly to the aluminum?
Old 07-07-2006, 07:36 AM
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In other threads there has been talk....
Old 07-07-2006, 10:26 AM
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The Warhawk tall deck is 9.800". A 4.500" stroker will physically fit the crankcase and clear cam and block. However, until we mock-up this combination we do not want to speculate or spread disinformation. We believe an external oil line may be required but we're awaiting finish-machined blocks to test. We have the rotating assembly on hand for mock-up. We feel that 481 inches is quite suffient to produce 1.5 N/A power levels.

We have no experience with nikasil, nor the desire to experiment with it. We leave it up to experienced builders to follow their ideas and create exotic combinations.

Right now, we'd just like to get the damn parts into customers hands.

Info on this combination will be disseminated here when we produce the data.
Old 07-07-2006, 01:48 PM
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Does the 9.8 use the stock cam height? What is the length of the cylinder sleeves? How do the lengths of the sleeve and the cylinder vary?

Thanks,

David
Old 07-08-2006, 03:05 PM
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warhawk block´s are nice, cant wait for the 481 to come.
DoC
Old 07-09-2006, 02:57 AM
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the Warhawk block looks very nice! and 481 would be great!

as for Nikasil lining, i have heard about some of the biliet CNC machined blocks have used Nikasil and had really good sucsses even in racing applications!

Chris.
Old 07-09-2006, 03:07 AM
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Originally Posted by DavidNJ
Does the 9.8 use the stock cam height? What is the length of the cylinder sleeves? How do the lengths of the sleeve and the cylinder vary?

Thanks,

David
im interested in this as well
Old 07-09-2006, 08:49 AM
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Why do you guys want to know sleeve length? Just add the difference in deck heights...
Old 07-09-2006, 12:56 PM
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All of the deck height didn't necessarily go into the sleeve. Although, since the cam wasn't raised or the oil pan rails widened, it is more likely it did.

The World block has pretty think walls (.3" Al + .1" sleeve). If Nikasil eliminates the sleeve, it could have a 4.35 bore.

A 4.125" stroke is readily available for the 9.2" block. And a 4.25" will fit. Add 1/2" and you get 4.625" or even 4.75". To gain extra clearance you could reduce the rod journal to 2, 1.88, 1.85 or even 1.771.

Put that together, and you get big block displacements of 525 to 565. In an package only slightly bigger than an LS1 and weighing less than 500#.
Old 07-10-2006, 01:08 AM
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There is only one company I know of that does Nikasil in the US, they did a BMW M5 block for us recently, it turned out pretty good and the cylinders are tuff as hell, it seems to work really well, certain OEM blocks use it. I've thought about doing a Nikasil block as well...just haven't had time to mess with it yet. I was going to experiment with a LS2 block first to minimize expense.
Old 07-10-2006, 06:39 AM
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as i said there are racers running them on billiet LSx bloks! also the motor bike guys have run them for ages! they are strong! but if you cook a piston, and it rips through the coating it can mean bye bye block, but then it can on any engine!

also you can have the Nikasil re-coated if wear becomes a problem!

thnaks Chris.
Old 07-10-2006, 07:32 AM
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Originally Posted by DavidNJ
All of the deck height didn't necessarily go into the sleeve. Although, since the cam wasn't raised or the oil pan rails widened, it is more likely it did.

The World block has pretty think walls (.3" Al + .1" sleeve). If Nikasil eliminates the sleeve, it could have a 4.35 bore.

A 4.125" stroke is readily available for the 9.2" block. And a 4.25" will fit. Add 1/2" and you get 4.625" or even 4.75". To gain extra clearance you could reduce the rod journal to 2, 1.88, 1.85 or even 1.771.

Put that together, and you get big block displacements of 525 to 565. In an package only slightly bigger than an LS1 and weighing less than 500#.
That is just sick...
Old 07-10-2006, 03:27 PM
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Originally Posted by DavidNJ
The World block has pretty think walls (.3" Al + .1" sleeve). If Nikasil eliminates the sleeve, it could have a 4.35 bore.
The maximum bore size is limited by the bore spacing which is 4.400 on the LSx. Boring the cylinders to 4.350 leaves only .050 material between the cylinders. If the Nikasil is plated on .008" thick, then there is actually only .034" of parent metal aluminum between cyls. Realistically, 4.250 is the maximum you want to go on a 4.400 bore space block using Nikasil and even than might be pushing it. The thinner the material between the bores, the more difficult it becomes for the HG to seal. Plus cylinder wall distortion increases, costing power.

There is only one company I know of that does Nikasil in the US, they did a BMW M5 block for us recently, it turned out pretty good and the cylinders are tuff as hell, it seems to work really well, certain OEM blocks use it.
There are two in Wisconsin: US Chrome and Millenium Technologies. I believe there are two others in the midwest but I cant remember their names right now.

Al
Old 10-04-2007, 07:34 PM
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Originally Posted by DavidNJ
All of the deck height didn't necessarily go into the sleeve. Although, since the cam wasn't raised or the oil pan rails widened, it is more likely it did.

The World block has pretty think walls (.3" Al + .1" sleeve). If Nikasil eliminates the sleeve, it could have a 4.35 bore.

A 4.125" stroke is readily available for the 9.2" block. And a 4.25" will fit. Add 1/2" and you get 4.625" or even 4.75". To gain extra clearance you could reduce the rod journal to 2, 1.88, 1.85 or even 1.771.

Put that together, and you get big block displacements of 525 to 565. In an package only slightly bigger than an LS1 and weighing less than 500#.
Ok, I'm digging this up from the dead. Did anything happen to ever come from this? Anyone ever experiment with nikasil? I'm going to do some research on it and see what I can come up with.



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