lt1 58mm intake porting ??
http://www.bfranker.badz28.com/96ss/58porting.htm
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http://www.bfranker.badz28.com/96ss/58porting.htm
as for porting yes its very easy. HOWEVER i would NEVER do anything to the intake when its on the car. the risk of having aluminum shavings drop into the cylinders is to great to chance it. pull the intake. port it and get it sand blasted. then paint it and your good to go. im in the process of doing this myself along with port matching the gaskets and then possibly powder coating it when i do my cam.
as for porting yes its very easy. HOWEVER i would NEVER do anything to the intake when its on the car. the risk of having aluminum shavings drop into the cylinders is to great to chance it. pull the intake. port it and get it sand blasted. then paint it and your good to go. im in the process of doing this myself along with port matching the gaskets and then possibly powder coating it when i do my cam.

And yes, any foreign debris in the motor isn't a good thing, but you can plug the intake quite well with cloth and the oil then is used to catch the rest of the shavings. And even before removing the cloth, stick a vacuum in there

You pretty much have to look at it like this: Risk some aluminum shavings in the engine, or risk the intake that isn't currently leaking to start after either an improper reinstall or the common issue of leaks at the back from EGR heat.
Port matching the intake doesn't do anything unless you port match the heads as well. And if the now ported intake is larger than the heads, you create some HORRIBLE turbulence right before it (air) enters the cylinders, which is bad heh
Here's the link I was referring to, and totally forgot about till I saw the thread again haha
http://www.bfranker.badz28.com/96ss/58porting.htm
If you do decide to port the intake please take it off or just trash a motor for 20 mins worth of work.
the floor of the intake is acually lower than the heads so gasket matching just makes the angle too miuch.







I could use that...