Bad day for LT1 intake :(
Honestly, I don't know if they make helicoils in that thread size to fix it...
To repair it you most certainly need to pull the intake manifold. You then need to get the broken off piece out, then retap it bigger and use a proper size fitting...
The brake booster hose is VERY critical, as it supplies vacuum to the booster so you have powered brakes... Without the hose being hooked up properly you won't pull a vacuum and have only manual brakes.
Honestly, if that happened to me, if I couldnt' get the broken piece out cleanly and even witha larger fitting, unless I had a ton of cash in the intake for custom work, I would just get another LT1 intake and start over.
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3rd time in it's life, lol! Thank god I found another fitting to go in it at Ace Hardware so I can get it up and running without waiting a week to get it in at the dealership! Damn if it's not one thing it's something else! Thanks guys for the advice and all. I'll be posting a start up video one of these days! Hopefully all goes well from this point forward!



