LT1-LT4 Modifications 1993-97 Gen II Small Block V8

Installing headers

Old Aug 11, 2010 | 04:12 PM
  #21  
rangerguy's Avatar
Thread Starter
Registered User
 
Joined: Aug 2010
Posts: 16
Likes: 0
From: NC
Default

Well after removing the drivers side header for the 5 time it's finally in for the last time. Had to notch the k-member and bend the header around the steering shaft. Installed the passenger side and had to pull it back out to persuade one of the pipes to fit. Went to put it back in and they didn't send me all the header bolts. AHHH!!! Hope to have it done by tomorrow night.
Reply
Old Aug 12, 2010 | 10:03 PM
  #22  
rangerguy's Avatar
Thread Starter
Registered User
 
Joined: Aug 2010
Posts: 16
Likes: 0
From: NC
Default

There done!!! Thank you all!!
Reply
Old Aug 12, 2010 | 11:00 PM
  #23  
94redz28's Avatar
11 Second Club
iTrader: (12)
 
Joined: Oct 2004
Posts: 224
Likes: 0
From: SW Missouri
Default

Sounds like you got a set that fits good. Consider yourself lucky, ill be installing mine this weekend and hope it goes as good as yours.
Reply
Old Aug 12, 2010 | 11:32 PM
  #24  
rangerguy's Avatar
Thread Starter
Registered User
 
Joined: Aug 2010
Posts: 16
Likes: 0
From: NC
Default

This is the end result!!!!
Attached Thumbnails Installing headers-p1010942.jpg   Installing headers-p1010946.jpg   Installing headers-p1010951.jpg   Installing headers-p1010953.jpg  
Reply
Old Aug 13, 2010 | 11:06 AM
  #25  
Slow94Formula's Avatar
8 Second Club
iTrader: (18)
 
Joined: Feb 2008
Posts: 872
Likes: 5
From: Rochester, MN
Default

OUCH! I feel bad for those primaries!
Reply
Old Aug 13, 2010 | 11:25 AM
  #26  
Adam1203's Avatar
TECH Enthusiast
iTrader: (5)
 
Joined: Jul 2009
Posts: 548
Likes: 7
Default

im not trying to bash you or any one else.

but seriously how good could that be for flow or even your engine. you have two primaries that i would think are flowing less then the other primaries which would mean that air flowing through those cylinders would be less then the others.

im no expert maybe im completly wrong here.
Reply
Old Aug 13, 2010 | 11:27 AM
  #27  
Camaro Junky's Avatar
TECH Apprentice
 
Joined: Jun 2008
Posts: 321
Likes: 1
From: Schertz, Tx
Default

damn thats a tight fit.
Reply
Old Aug 13, 2010 | 05:31 PM
  #28  
rangerguy's Avatar
Thread Starter
Registered User
 
Joined: Aug 2010
Posts: 16
Likes: 0
From: NC
Default

I don't like having to do this to my pipes but
1. They won't fit if I don't.
2. There better than the stock manifolds
3. I really can't see this making that much of a difference, if you really think about it!
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-1

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-2

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-3

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
story-4

Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

 Verdad Gallardo
story-5

Awesome K5 Blazer Restomod Comes With C7 Corvette Power

 Verdad Gallardo
story-6

10 Camaros You Should Never Buy

 
story-7

10 LS Engine Myths That Refuse to Die

 Verdad Gallardo
story-8

Five Reasons the Camaro Was the Most Pivotal Player in the Pony Car Wars 2.0

 Brett Foote
story-9

10 Reasons the LS7 Is GM's Most Extreme Naturally Aspirated V8 Engine Ever

 Verdad Gallardo
Old Aug 13, 2010 | 06:11 PM
  #29  
Badazz 97 TA's Avatar
TECH Addict
iTrader: (18)
 
Joined: Aug 2007
Posts: 2,169
Likes: 2
From: Arizona
Default

haha OMG those fit like CRAP!
Reply
Old Aug 13, 2010 | 06:57 PM
  #30  
1993 z28 f1's Avatar
TECH Enthusiast
iTrader: (6)
 
Joined: Jan 2009
Posts: 604
Likes: 0
From: Sandhills NC
Default

Hey:

I'll bet they come on and off easily now with all the clearing you did.

Why do you have 2 different types of headerbolts?

That should still be a big improvement over stock with all the denting, and you really can't see it from the topside anyway.

I don't like bad fitting headers but when you take in how much those stainless headers cost, it really not the worse deal, even with all the hoops you had to go thru to get them to fit.

The biggest ? for the OP is are you glad you did it or not?

Dub
Reply
Old Aug 13, 2010 | 07:51 PM
  #31  
rangerguy's Avatar
Thread Starter
Registered User
 
Joined: Aug 2010
Posts: 16
Likes: 0
From: NC
Default

They didn't send me all the header bolt so I had to buy some from AZ. I'm am happy I did this plus they look sweet from the top!!!
Reply
Old Aug 13, 2010 | 08:01 PM
  #32  
chaman's Avatar
TECH Veteran
20 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (5)
 
Joined: Mar 2005
Posts: 4,482
Likes: 46
Default

Dude, how many headers have you installed before? There was no need to bash those like you did, thats ridiculous. In the event that indeed those are impossible to fit without all that damage the best thing would have been to send them back.
Reply
Old Aug 13, 2010 | 08:40 PM
  #33  
rangerguy's Avatar
Thread Starter
Registered User
 
Joined: Aug 2010
Posts: 16
Likes: 0
From: NC
Default

Dude, I would of loved to send them back but I don't have 3 weeks to wait for the replacements. I really didn't intend them to end up like that but the frustration after putting them in and out 5 times didn't help things. Plus you can't tell from the top so I really don't give a ****!!

Last edited by rangerguy; Aug 13, 2010 at 08:46 PM.
Reply
Old Aug 13, 2010 | 10:06 PM
  #34  
94redz28's Avatar
11 Second Club
iTrader: (12)
 
Joined: Oct 2004
Posts: 224
Likes: 0
From: SW Missouri
Default

I just got done installing these headers on my 94 and it looks like they fit a little better than yours out of the box but not much. I only had to dent one spot on the passenger side and on the drivers side I took a little off the steering knuckle so i didnt have dent in the #1 tube as much as you did. Only took about 4 hours to get them to fit nice so for the price I would buy them again if I do another car.
Reply
Old Aug 13, 2010 | 10:22 PM
  #35  
rangerguy's Avatar
Thread Starter
Registered User
 
Joined: Aug 2010
Posts: 16
Likes: 0
From: NC
Default

Originally Posted by 94redz28
I just got done installing these headers on my 94 and it looks like they fit a little better than yours out of the box but not much. I only had to dent one spot on the passenger side and on the drivers side I took a little off the steering knuckle so i didnt have dent in the #1 tube as much as you did. Only took about 4 hours to get them to fit nice so for the price I would buy them again if I do another car.
I'm glad yours fit better than mine. I'm sure I could of made mine look a bit better, just got frustrated. Did your y pipe fit ok, I ended up have a muffler shop put mine on cause it needed to be tweaked a little bit.
Reply
Old Aug 13, 2010 | 10:30 PM
  #36  
1993 z28 f1's Avatar
TECH Enthusiast
iTrader: (6)
 
Joined: Jan 2009
Posts: 604
Likes: 0
From: Sandhills NC
Default

Hey:

If you were like some on here and only took pics from the top only, all you would gotten is praise on they look great, funny isn't. I do think you may have went a little over the top on the denting, but its your car as long as they appeal to you, your good. Then again I was not there and did not see the problems so I can't make any other observation on the install other than what you inform us. Most dents do not affect a bolt on car at all ever. So have you ever installed a set of headers before? And would you do it the same way again?
Good Luck and hope your future upgrades are not laborious, but don't count on the LT1 to be any more co-operative than the headers were. They just like the attention.

Dub
Reply
Old Aug 13, 2010 | 10:51 PM
  #37  
rangerguy's Avatar
Thread Starter
Registered User
 
Joined: Aug 2010
Posts: 16
Likes: 0
From: NC
Default

I have installed headers on small blocks and big blocks. Those were older cars with all the room in the world. I will be the first to admit I could of done a better job but I got frustrated. You are definitely right, if I would of just shown the top pics they would tell me how great they looked. I would love to see a dyno run with my headers VS Ones that are not dented. I would bet money that there would not be a difference. People are funny in the way they think. But that is life!!
Reply
Old Aug 14, 2010 | 11:31 AM
  #38  
Adam1203's Avatar
TECH Enthusiast
iTrader: (5)
 
Joined: Jul 2009
Posts: 548
Likes: 7
Default

Originally Posted by rangerguy
I have installed headers on small blocks and big blocks. Those were older cars with all the room in the world. I will be the first to admit I could of done a better job but I got frustrated. You are definitely right, if I would of just shown the top pics they would tell me how great they looked. I would love to see a dyno run with my headers VS Ones that are not dented. I would bet money that there would not be a difference. People are funny in the way they think. But that is life!!
yah mine fit like crap to i said f it and sold them to some one else. i didn't want to bash the primaries all to hell. so i out the stock manifold back on and sold them to someone else. if your happy with them thats all that matters

i dont think its funny to think it will run different. think about taking a garden hose and pinching in and seeing how the water comes out. one of the points of having long tubes the whole point is to have equal length tubes so that all cylinders flow smooth and evenly. but i also agree that you wouldn't probably see a huge difference on a dyno but i could be wrong. the pictures could be deceiving to.
Reply
Old Aug 14, 2010 | 12:01 PM
  #39  
94redz28's Avatar
11 Second Club
iTrader: (12)
 
Joined: Oct 2004
Posts: 224
Likes: 0
From: SW Missouri
Default

What type of hammer did you use to bash yours in? I used a rawhide type hammer and it did a great job denting smooth and even. I only had to clear 1/8" to 1/4", how much do you think you dented yours in? Also why didnt you grind a little on the steering knuckle since it is pretty thick?
Reply
Old Aug 14, 2010 | 01:28 PM
  #40  
rangerguy's Avatar
Thread Starter
Registered User
 
Joined: Aug 2010
Posts: 16
Likes: 0
From: NC
Default

Originally Posted by Adam1203
yah mine fit like crap to i said f it and sold them to some one else. i didn't want to bash the primaries all to hell. so i out the stock manifold back on and sold them to someone else. if your happy with them thats all that matters

i dont think its funny to think it will run different. think about taking a garden hose and pinching in and seeing how the water comes out. one of the points of having long tubes the whole point is to have equal length tubes so that all cylinders flow smooth and evenly. but i also agree that you wouldn't probably see a huge difference on a dyno but i could be wrong. the pictures could be deceiving to.
If you take a garden hose and pinch it in the middle you will see a very little change, pinch it at the end and big change. I really think the pics look worse than it really is. I will agree that if I was running 7 or 8 hundred horsepower it would make a difference, not on a stock motor though..

Last edited by rangerguy; Aug 14, 2010 at 01:39 PM.
Reply

Thread Tools
Search this Thread

All times are GMT -5. The time now is 05:53 AM.

story-0
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-1
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-2
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-3
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE
story-4
Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

Slideshow: A one-off sports car that looks like a vintage Italian exotic-but hides a C6 Corvette underneath-just sold for the price of a new mid-engine Corvette.

By Verdad Gallardo | 2026-03-23 18:53:41


VIEW MORE
story-5
Awesome K5 Blazer Restomod Comes With C7 Corvette Power

Slideshow: A heavily reworked 1972 K5 Blazer swaps its off-road roots for a low-slung street-focused build with modern V8 power.

By Verdad Gallardo | 2026-03-09 18:08:45


VIEW MORE
story-6
10 Camaros You Should Never Buy

Slideshow: There are thousands of used Camaros on the market but we think you should avoid these 10

By | 2026-02-17 17:09:30


VIEW MORE
story-7
10 LS Engine Myths That Refuse to Die

Slideshows: Which one of these myths do you believe?

By Verdad Gallardo | 2026-01-28 18:10:11


VIEW MORE
story-8
Five Reasons the Camaro Was the Most Pivotal Player in the Pony Car Wars 2.0

The world was a better place when it was still around.

By Brett Foote | 2026-01-23 09:20:37


VIEW MORE
story-9
10 Reasons the LS7 Is GM's Most Extreme Naturally Aspirated V8 Engine Ever

Slideshow: The 7.0-liter LS7 was designed for absolute cutting-edge performance.

By Verdad Gallardo | 2026-01-07 18:36:00


VIEW MORE