LT1-LT4 Modifications 1993-97 Gen II Small Block V8

Mac mid length header install

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Old Dec 23, 2010 | 12:11 PM
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Default Mac mid length header install

I just placed the order for the headers, but I have 2 questions.

1. How does the Cat convertor hook up to the y pipe supplied with the kit? Isn't the cat welded to the stock y-pipe?

2. Is there any way I can get the headers installed without lifting the engine from the motor mounts?

Application is for a 1995 Z28 M6.
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Old Dec 23, 2010 | 12:12 PM
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Forgot to add that I have the single cat version vs the dual cat.. if that makes a difference.
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Old Dec 23, 2010 | 12:24 PM
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Installation of Mids is much easier and you shouldn't have to lift the motor. I just did RKs and they are a bit larger then your MACs and left the motor in place. Tips:

1) Driverside - pull all the airpump and emissions stuff as it will give you much much more room to work with and you can drop this side in from the top.

2) Passide - Much more of a pain, but remove alternator and starter and then bring the header up from underneath, should squeaze by no prob.

3) Becareful of the temp sending unit on the driverside head as you can easily break it. I'd recc unplugging the pigtail first as I broke the pigtale getting mine in.

4) Get some PB blaster and soak the **** out of the stock mani bolts before you start trying to remove them as well as the Y pipe connections.


For the aftermarket Y - I am not sure about MAC but my JBA had what you call a buick ball joint to butt the cat too and it makes for a very good seal as well. Here is a pic:



Take your time and wear some gloves as you will cut the **** outta your hands as you go.
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Old Dec 23, 2010 | 01:01 PM
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thanks for all the info man. Looks like you had to saw off the stock y-pipe? or did it just come apart from the cat?
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Old Dec 23, 2010 | 01:05 PM
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also did you have to separate the steering knucle to fit in the header? sorry for all the questions but I couldn't find any results on 95 single cats through search. thanks
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Old Dec 23, 2010 | 01:13 PM
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Originally Posted by hbnavea
also did you have to separate the steering knucle to fit in the header? sorry for all the questions but I couldn't find any results on 95 single cats through search. thanks
NP - Forgot about the Steering nuckle and yes you do need to remove it from the rack and the steering shaft/column. That was the biggest PIA for me and once I got it out I cleaned it up and repainted it. Its also a good time to install the ragjoint eliminator if you want as well. Do a seach here and you'll find tons of info on this. As to the Y - the picture I have above is the JBA Ypipe with the cat installed and the part facing away is actually where it bolts up to the catback sytem, the joint you need to look at is where the Y meets the cat. This one was not cut off just a weird pic. Let me know if you have any more questions as you go along as I just did this a few weeks ago so it's all fresh on my mind.

PS
Soak the steering nuckle bolts in PB blaster as well, they will be pretty hard to get out.

PPS: DO NOT - I repeat - DO NOT spin the steering wheel once you remove the steering nuckle as you will trash your clockspring and thow an airbag code. Leave the wheel alone and straight until you reinstall the nuckle. I didn't do this but tons of guys do not thinking about it.
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Old Dec 23, 2010 | 01:15 PM
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Read my additions to the above post!
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Old Dec 23, 2010 | 01:19 PM
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You better keep a close eye on your spark plug wires. I went through two sets because they kept touching/laying against the headers. I finally had to zip tie the hell out of them where ever possible. I ran the MSD 8.5mm SD.
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Old Dec 23, 2010 | 02:51 PM
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You think I could get away with just getting heat resistant wire covers and using the stock plug wires? I haven't really got a chance to work with LT1s much, so this is all new to me. Im more used to ls1s. Changing those wires were pretty time consuming so im guessing changing LT1 wires would be even harder
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Old Dec 23, 2010 | 03:05 PM
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Originally Posted by hbnavea
You think I could get away with just getting heat resistant wire covers and using the stock plug wires? I haven't really got a chance to work with LT1s much, so this is all new to me. Im more used to ls1s. Changing those wires were pretty time consuming so im guessing changing LT1 wires would be even harder
Do the wires while you are changing out the headers as it's well worth it while you have everything open. The hardest part is the passenger side routing between the PS pump and the block. Get some woven boot protectors from JEGS for your sparkplug boots and as said above zip tie/route each one to where it is away from the header and you should be fine. Also, get some ceramic coated headers and this should help keep the heat down a bit.
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Old Dec 23, 2010 | 04:15 PM
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I thought the cat had two bolts that mated it on each side
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Old Dec 23, 2010 | 04:23 PM
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Yeah I would do the heat covers for added piece of mind. Like Dave mentioned, keep a close eye on the passenger side. It can be a real PITA. You could always look into OTVC wires such as a Taylor set.
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Old Dec 23, 2010 | 09:51 PM
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Originally Posted by red93z28lt1
I thought the cat had two bolts that mated it on each side
?

It does have two bolts but uses a compression/nipple type connection on each side that pulls the cat to the Y connection.
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Old Dec 24, 2010 | 01:52 AM
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shittttt thats right cut away
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