Car back from the mechanic - STILL won't shift while started
Here's what I used:

VS Stock:

The longer bolt didn't seem to be "too" long (it didn't go past the end of the flywheel) and a few people told me it should be fine. But could this be the problem?
Last edited by Counted Out; Dec 27, 2010 at 08:16 PM.
Have you checked to make sure your clutch is disengaging properly ?
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Did you happen to start the car when you did this? I made a stupid mistake when I first put in my adjustable MC-- I had it adjusted too far and when I started the car, the clutchfork was pushed so far it rubbed on the spinning flywheel, made an awful screech and scratched the **** out of my pressure plate. I take it this didn't happen to you?
Just for ***** and giggles, try adjusting the MC rod as long as it can go, then bolt the slave up to its studs without that little metal cover so that you can see inside the bellhousing. Then, without starting the car, have a friend get in the car and push the pedal down while you sit underneath with a flash light and watch what's going on. The fork should touch the pressure plate, it doesn't than you've got issues with your hydraulics- either that or your clutchfork isn't pivoting properly on its 'T'.
Did you happen to start the car when you did this? I made a stupid mistake when I first put in my adjustable MC-- I had it adjusted too far and when I started the car, the clutchfork was pushed so far it rubbed on the spinning flywheel, made an awful screech and scratched the **** out of my pressure plate. I take it this didn't happen to you?
Just for ***** and giggles, try adjusting the MC rod as long as it can go, then bolt the slave up to its studs without that little metal cover so that you can see inside the bellhousing. Then, without starting the car, have a friend get in the car and push the pedal down while you sit underneath with a flash light and watch what's going on. The fork should touch the pressure plate, it doesn't than you've got issues with your hydraulics- either that or your clutchfork isn't pivoting properly on its 'T'.
I actually tried watching the slave cylinder by removing the cover before I installed the adjustable master cylinder. The slave rod seemed to be making full extension, but I didn't look up onto the pressure plate. The mechanic said he also did this after installing the adjustable master cylinder to see if it increased the throw of the slave any.
Here's what I used:

VS Stock:

The longer bolt didn't seem to be "too" long (it didn't go past the end of the flywheel) and a few people told me it should be fine. But could this be the problem?
Here is a picture I found online of a properly installed fork:

Here is mine:


It can come as far forward as this:

And can be pressed back as far as this by hand:

It seems like it is sitting MUCH farther forward than it should be - could this be the issue?
http://img257.imageshack.us/img257/2019/54137074.mp4
Even where the fork sits? I'm not worried about the slop. But if you look at the "Correct" picture, the fork seems to be actually sitting back in the housing - mine sits well in front of the housing.
You might want to install a bone stock organic disk to tsee if the problem remains. I ended up doing that when I had release issues years ago and thats how learned about the tight clearances when using aftermarket disks.






