LT1-LT4 Modifications 1993-97 Gen II Small Block V8

Car back from the mechanic - STILL won't shift while started

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Old Dec 27, 2010 | 03:41 PM
  #21  
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And thank you to EVERYONE for your help so far. This has been a pain in the *** and I'm sure I would have pushed the car off a cliff if it wasn't for your help.
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Old Dec 27, 2010 | 04:40 PM
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Originally Posted by Counted Out
Can you go into more detail about this? This is something I haven't checked and would be very willing to try.
You can read about my struggles here:

https://ls1tech.com/forums/manual-tr...-any-gear.html
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Old Dec 27, 2010 | 04:52 PM
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Originally Posted by LarsV8
You can read about my struggles here:

https://ls1tech.com/forums/manual-tr...-any-gear.html
I'm going to PM you.
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Old Dec 27, 2010 | 08:10 PM
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Another thing I just remembered is that I used slightly longer than stock pressure plate bolts.

Here's what I used:


VS Stock:


The longer bolt didn't seem to be "too" long (it didn't go past the end of the flywheel) and a few people told me it should be fine. But could this be the problem?

Last edited by Counted Out; Dec 27, 2010 at 08:16 PM.
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Old Dec 27, 2010 | 08:14 PM
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Originally Posted by Counted Out
The longer bolt didn't seem to be "too" long and a few people told me it should be fine. Could this be the problem?
Hmm dont think thatd cause your problem. but anythings possible. If the bolts were sticking out past the back of your flywheel youd know as soon as you turned the car over.and aslong as you locked the bolts up. the pressure plate will be secure to the flywheel. cant see thta being an issue.

Have you checked to make sure your clutch is disengaging properly ?
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Old Dec 27, 2010 | 08:34 PM
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that could very well be your problem. my friends LS1 was acting up just like yours and he found that he overtorqued the pressure plate bolts. torqued them to spec and been fine ever since
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Old Dec 27, 2010 | 08:36 PM
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Originally Posted by SoxXpupPeT
Have you checked to make sure your clutch is disengaging properly ?
It isn't disengaging all the way (I believe). The mechanic said the car wanted to jump forward even with the clutch pedal pressed in.
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Old Dec 27, 2010 | 08:36 PM
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Originally Posted by hitmanws6
that could very well be your problem. my friends LS1 was acting up just like yours and he found that he overtorqued the pressure plate bolts. torqued them to spec and been fine ever since
I bought a new torque wrench just for these bolts. They were all tightened to 22lbs.
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Old Dec 27, 2010 | 09:39 PM
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Originally Posted by Counted Out
I bought a new torque wrench just for these bolts. They were all tightened to 22lbs.
You said you adjusted the master cylinder to maximum length right? so that the pedal is positioned pretty high in relation to the brake pedal?

Did you happen to start the car when you did this? I made a stupid mistake when I first put in my adjustable MC-- I had it adjusted too far and when I started the car, the clutchfork was pushed so far it rubbed on the spinning flywheel, made an awful screech and scratched the **** out of my pressure plate. I take it this didn't happen to you?

Just for ***** and giggles, try adjusting the MC rod as long as it can go, then bolt the slave up to its studs without that little metal cover so that you can see inside the bellhousing. Then, without starting the car, have a friend get in the car and push the pedal down while you sit underneath with a flash light and watch what's going on. The fork should touch the pressure plate, it doesn't than you've got issues with your hydraulics- either that or your clutchfork isn't pivoting properly on its 'T'.
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Old Dec 27, 2010 | 10:44 PM
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I rebuilt a trans for a guy once. He said he would pull it out and put it back in, just needed me to rebuild it for him. So, I rebuilt it, dropped it off to him and said have fun. He called me the next day cursing me out and screaming about it not going into any gear. Turned out he knocked the pilot bearing out into the pressure plate when he was reinstalling it, jammed the pressure plate so the clutch was always engaged. Wrecked his fancy new clutch and all.
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Old Dec 28, 2010 | 02:20 AM
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Originally Posted by tbag_skywalker
You said you adjusted the master cylinder to maximum length right? so that the pedal is positioned pretty high in relation to the brake pedal?

Did you happen to start the car when you did this? I made a stupid mistake when I first put in my adjustable MC-- I had it adjusted too far and when I started the car, the clutchfork was pushed so far it rubbed on the spinning flywheel, made an awful screech and scratched the **** out of my pressure plate. I take it this didn't happen to you?

Just for ***** and giggles, try adjusting the MC rod as long as it can go, then bolt the slave up to its studs without that little metal cover so that you can see inside the bellhousing. Then, without starting the car, have a friend get in the car and push the pedal down while you sit underneath with a flash light and watch what's going on. The fork should touch the pressure plate, it doesn't than you've got issues with your hydraulics- either that or your clutchfork isn't pivoting properly on its 'T'.
I didn't have any problems with the adjustable master cylinder being too high. I actually haven't messed with the adjustments much, but the mechanic had it up higher than the brake pedal when I picked the car up (before the adjustable, it sat well below the brake pedal height).

I actually tried watching the slave cylinder by removing the cover before I installed the adjustable master cylinder. The slave rod seemed to be making full extension, but I didn't look up onto the pressure plate. The mechanic said he also did this after installing the adjustable master cylinder to see if it increased the throw of the slave any.

Originally Posted by 05HD
I rebuilt a trans for a guy once. He said he would pull it out and put it back in, just needed me to rebuild it for him. So, I rebuilt it, dropped it off to him and said have fun. He called me the next day cursing me out and screaming about it not going into any gear. Turned out he knocked the pilot bearing out into the pressure plate when he was reinstalling it, jammed the pressure plate so the clutch was always engaged. Wrecked his fancy new clutch and all.
I checked the pilot bearing before I installed the CC kit, it seemed fine. This time around I might swap in a bushing instead.
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Old Dec 28, 2010 | 09:11 AM
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Originally Posted by Counted Out
Another thing I just remembered is that I used slightly longer than stock pressure plate bolts.

Here's what I used:


VS Stock:


The longer bolt didn't seem to be "too" long (it didn't go past the end of the flywheel) and a few people told me it should be fine. But could this be the problem?
WRT to the longer bolts. Assuming your not running out of thread on the bolts, they should be fine. If you were running out of thread and the PP was not "secure" to the flywheel, that might leave some gap in there that could result in disk drag. I would run the original bolts to simply rule them out.
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Old Dec 28, 2010 | 06:52 PM
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I took the slave cover off today and realized my fork look like it wasn't in the right position.

Here is a picture I found online of a properly installed fork:


Here is mine:



It can come as far forward as this:


And can be pressed back as far as this by hand:


It seems like it is sitting MUCH farther forward than it should be - could this be the issue?
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Old Dec 28, 2010 | 07:06 PM
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Video of Clutch Fork "Slop":
http://img257.imageshack.us/img257/2019/54137074.mp4
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Old Dec 28, 2010 | 07:36 PM
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could you get any pics of the fork i think something is up with it i just have a gut feeling.. i mean pics of where it engage the throwout bearing and a pic of the spacer where the slave sits on
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Old Dec 28, 2010 | 07:40 PM
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Originally Posted by Counted Out
Looks normal to me.
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Old Dec 28, 2010 | 07:52 PM
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Originally Posted by old93camaro
could you get any pics of the fork i think something is up with it i just have a gut feeling.. i mean pics of where it engage the throwout bearing and a pic of the spacer where the slave sits on
I'll get pictures tomorrow.

Originally Posted by wrd1972
Looks normal to me.
Even where the fork sits? I'm not worried about the slop. But if you look at the "Correct" picture, the fork seems to be actually sitting back in the housing - mine sits well in front of the housing.
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Old Dec 28, 2010 | 08:02 PM
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Mine sits toward the front too and when in its correct position, is sloppy as Hell.
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Old Dec 28, 2010 | 09:38 PM
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Originally Posted by wrd1972
Mine sits toward the front too and when in its correct position, is sloppy as Hell.
I found a picture of it from before I installed the new hydraulics/when it would sometimes shift. The fork seems much further back:
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Old Dec 29, 2010 | 06:17 AM
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If the fork is the problem, it should be easy to determine. Either the fork with its spring, the t-fastener would show some obvious signs of wear or damage. I have seen the forks break but never bend. The fork position can vary depending on the overall thickness of the disk. Doubt the problem is there.

You might want to install a bone stock organic disk to tsee if the problem remains. I ended up doing that when I had release issues years ago and thats how learned about the tight clearances when using aftermarket disks.
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