LT1-LT4 Modifications 1993-97 Gen II Small Block V8

Piston damage?

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Old Feb 19, 2017 | 08:02 AM
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Default Piston damage?

Long story short I removed my heads lastnight because of a blown head gasket. By the looks of this piston this doesn't look good to me. Any ideas?

Last edited by z28jimmy; Feb 19, 2017 at 08:30 AM.
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Old Feb 19, 2017 | 10:19 AM
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Ouch, at least you found it before it caused anymore damage.
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Old Feb 19, 2017 | 10:51 AM
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Default Spark Advance

The pistons are ALL damaged, remove all and inspect.
The cylinders need to go +.003" re-hone.
The cause is too much Spark Advance.

Would you like my help with a new set of forged RaceTech (shelf@+.003") pistons/rings ?

Lance
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Old Feb 19, 2017 | 11:09 AM
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Egads!
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Old Feb 19, 2017 | 08:49 PM
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Details on the build and what kind of piston? Ouch
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Old Feb 19, 2017 | 09:23 PM
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Originally Posted by Catmaigne
Details on the build and what kind of piston? Ouch
I made the mistake of buying a used motor from a member on here.. I only ran the motor for a minute and saw the coolant coming out of the exhaust.

specs of the motor are in the ad below

https://ls1tech.com/forums/parts-classifieds/1820578-lt1-383-stroker-sold.html
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Old Feb 19, 2017 | 09:27 PM
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Dang. Time to formulate a new plot. In regards to the race techs, i have heard good things about them, but havent looked at pricing or anything like that.
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Old Feb 19, 2017 | 09:38 PM
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Verify that they actually are JE pistons, there should be a part number on the underside. I would pull all of the pistons and verify that the others are alright. Sometimes they break below the top land where you can't see like between the top/2nd and 2nd/oil rings. If there is other damage then the tune was crap.

If everything else is alright and the pistons are in fact JE's (2618 alloy) and not SRP's, order a replacement. Make sure the weight is the same (no design changes), rehone the cylinder, and swap in so you don't have to rebalance the crank. Just because 1 piston looks like this doesn't mean the others are the same. Could've been a faulty injector or some other condition that caused the engine to go lean and crack the top land to hell.
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Old Feb 20, 2017 | 02:12 AM
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I know you measure piston to wall gap at the skirt, but I've never seen the gap that big at the top of the piston. Is that normal for JE Pistons?
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Old Feb 20, 2017 | 11:15 AM
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Default Cracked Pistons

Hi Jimmy, DO NOT BELIEVE the "bad tech" here.

Yes, pull ALL pistons, if in fact a 2618 (broken) look for bent rods.

The block bore in the pictured cylinder is BAD, thus the need for an OS piston.

Upon inspection of the other pistons, you will see a "sand blasted" appearance in the ring land areas, if so the rest of the pistons are JUNK.
NOW sure a "guess" but be safe.

The cause is detonation, a lean engine will not create this type of piston damage.

AS for HRC, yes I agree, you have never seen a piston top in a bore.

My friend Wayne Brooks started JE Pistons, today the SAME pistons are built with the SAME equipment, in the SAME building.
Just a new name (RaceTec), I was his tenth customer.

Lance
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Old Feb 20, 2017 | 11:42 AM
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Get a hone first and see how much it takes to clean up before you orser pistons. No sense in ordering pistons and they end up honing more
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Old Feb 20, 2017 | 12:51 PM
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Originally Posted by Pantera EFI
Hi Jimmy, DO NOT BELIEVE the "bad tech" here.

Yes, pull ALL pistons, if in fact a 2618 (broken) look for bent rods.

The block bore in the pictured cylinder is BAD, thus the need for an OS piston.

Upon inspection of the other pistons, you will see a "sand blasted" appearance in the ring land areas, if so the rest of the pistons are JUNK.
NOW sure a "guess" but be safe.

The cause is detonation, a lean engine will not create this type of piston damage.

AS for HRC, yes I agree, you have never seen a piston top in a bore.

My friend Wayne Brooks started JE Pistons, today the SAME pistons are built with the SAME equipment, in the SAME building.
Just a new name (RaceTec), I was his tenth customer.

Lance
Pssssssssssssssssssssssssttttttt... a lean condition increases combustion temps which in turn leads to preignition. The excess heat of a lean condition could've also caused the malleable 2618 piston to swell, closing the PTB clearance and scuffing the bore. This is a low compression FI motor, equal fueling and distribution are extremely important. I wouldn't be surprised if a high flowing ball and seat PTE injector was crapping out or not as consistent as the others. If the timing was too high across the board then there would likely be similar damage in other cylinders, but the damage is limited to a single bore/piston as far as we know right now.

Like I said, tear it down and check all of the pistons/bores. Pay attention to the rod bearing of the bad piston and the rod itself. If you can get away with honing the cylinder and a replacement piston without the PTB being too loose then do it and save some money. If the motor is a 383 then it is already .030 over, boring farther can become a problem if you plan on boosting it.
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Old Feb 20, 2017 | 04:43 PM
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Thanks everyone for the input and options. I'll post some pics of the other pistons just so you can see. Possible where the gasket blew?
Just another pistion pic
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Old Feb 20, 2017 | 05:31 PM
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"Bad tech" but trying to sell pistons before he even has a hone done and doesnt even know how much it will take to clean up cylinder....lmao
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Old Feb 20, 2017 | 06:12 PM
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I would tear the entire engine down, have blocked checked to see WTF it takes to make it right. Carefully check crank, rods and other pistons and based on those results...make a plan to move forward

during the above process I would want to confirm the "why" this happened and deal with whatever adjustments in that area so this does not happen again for the same reason

best case scenario would be replace just the one piston, hone the affected cyl and re-ring....but I suspect that x 8 needs to happen if a hone won't clean this up .030 over bore needs to happen. If this is already a .030 over motor...get another block
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Old Feb 23, 2017 | 12:14 AM
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Originally Posted by Pantera EFI
AS for HRC, yes I agree, you have never seen a piston top in a bore.

Lance
???

Huh? That didn't make any sense what so ever. Care to clarify? I built my engine. I've built many. They all still run with at least 40k+ miles each on all of them. So I've seen plenty of pistons in the bore, never a gap that big. I've not built a boosted motor nor used those pistons, hence the question.

BTW, a lean condition can cause detonation........ and pre-ignition. But you go on about those bad techs.....

Last edited by hrcslam; Feb 23, 2017 at 12:27 AM.
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Old Feb 23, 2017 | 12:32 PM
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That gap does indeed look "yuuuuuuuge." With the marks on the cylinder walls it does look like the pistons are rocking in the bores.
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Old Feb 23, 2017 | 06:24 PM
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Originally Posted by SS RRR
That gap does indeed look "yuuuuuuuge." With the marks on the cylinder walls it does look like the pistons are rocking in the bores.
Ok, I'm ignorant - I admit. So on this subject, if the piston calls for .005 clearance, is that .005 all the way around? If so, then when the piston is down against one side of the bore, wouldn't the clearance be like .008-.010 or even larger? Or is it .005 total?

Thanks for the schooling.
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Old Feb 23, 2017 | 11:19 PM
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Originally Posted by atlantadan
Ok, I'm ignorant - I admit. So on this subject, if the piston calls for .005 clearance, is that .005 all the way around? If so, then when the piston is down against one side of the bore, wouldn't the clearance be like .008-.010 or even larger? Or is it .005 total?

Thanks for the schooling.
http://www.enginelabs.com/news/video...ce-with-mahle/

If the piston specs out for .005", it's .005" total or .0025" per side measured at the skirt.

Last edited by hrcslam; Feb 24, 2017 at 12:00 AM.
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Old Feb 24, 2017 | 10:10 AM
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Originally Posted by z28jimmy
I made the mistake of buying a used motor from a member on here.
Who was it?
Originally Posted by atlantadan
If so, then when the piston is down against one side of the bore, wouldn't the clearance be like .008-.010 or even larger? Or is it .005 total?
Some side loading and traces of vertical markings are normal even with the proper piston/bore clearance. The larger the stroke, the deeper the piston goes into the bore, and the more side load you may have. IMO however, that does not look normal.
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