Switch Panel Tutorial
I want to know if anyone has a tutorial on how to make a decent looking switch panel for the ash tray. I just want a good place to mount some hidden switches and I would like to make it look good and do it myself...
"Thanks" in advance!
Next I made the switch. First I took some paper and hand-cut a pattern to fit into the ashtrey area. (Note: This took several attempts.) I took some thin brushed aluminum stock and cut and trimmed the plate. This took me two attempts, as it's really easy to scratch up the plates or get the cuts wrong. I drew out (with a pencil) the holes I wanted (making sure that they'd clear the what-nots that hold the ashtrey in... be sure you take that in consideration, unless you don't care about cutting up the stock console to make your pannel fit). I initially drilled holes with a drill, then moved to hand files to make the holes the proper size.
Unfortunately the switches I wanted were WAY too long to fit under the lid of the ashtrey, so I had to cut some 1 inch PVC to set them deeper... the two swtiches up top also had to be placed deeper so that they would clear the lid opening and closing. After getting the PVC bits cut, I glued a felt backing on and slit it for the switches. Next, I glued the switches with their PVC pieces on the pannel, and glued small aluminum support pieces between the switches to make everything nice and strong. Finally, I ran my wires from the switches to my Radioshack plug connector. Here's a picture before I finished out the outside edges and installed it in the car:
Finally, I used some double sided tape (from walmart) to install the unit in the console!
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What are all the other switches for?
Two of the switches are for arming the first and second stages of my nitrous, one is purge, one is the bottle heater, and one kills those pesky yellow running lights. The rest are system status lights.
My shifter is a factory (option) Hurst, with an aftermark stainless short stick. They used to sell them on ebay, but I haven't seen them in a while.
Thanks for the compliments.
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