Corn spark plug reading?
It would blow random fireballs out of the wastegate dump @ WOT and also trip knock protection about 1/2 way thru the powerband accompanied by a noticeable miss and loss of power. My first thought was that there may be a secondary injector problem, as we are just beginning to lean on the secondary set (1000cc primary 1600cc secondary full standalone engine management) at this power level. Fuel pressure is fine from the Weldon 2345 and ethanol content is reading 79% where many have made more power than this. So, we did a WOT chop and pulled the plugs. Well, they all look super perfect as far as the timing mark, smack dab in the middle of the long ground strap. But, I don't see anything resembling the normal rich/lean indicators I normally see on gas plugs. I am at a complete loss at this point as to if it is lean or rich on any particular cylinder. I don't see any of the typical detonation specs on the porcelin so, I hope that is a good sign too.
Does corn give any noticeable rich/lean markings on the plug? Wideband says 11.5ish (collected all cylinder reading)when it is acting up, same as it runs great at a few pounds less boost. Plugs are gapped down a few .001" below where they work fine on gas at the same boost, with the same spark (known good coils and known good ignition amp that work well beyond this level on gas).
Help here?
Any help or good links would be appreciated!
I would recommend tuning in Lambda for E85. For WOT .80-.83 for n/a is a good range to shoot for, but too lean for boost (even with E85) imo.
http://raceone85.proboards.com/index...lay&thread=664
It is highly recommended to pick a maximum ignition timing point that is known to be good for your particular engine setup and tune the mixture for that point. This way the tune-up is safe and you can retard the ignition to pull out power without drastically changing your fuel tune-up. You can always go back to the maximum power ignition point without damaging the engine.
Reading For Air Fuel Mixture
An important step first is to degrease the plugs by spraying the threaded end with brake cleaner to remove any deposits of oil that may have been put on the plug during shutdown or when the plug was removed from the head. Most of the spark plug manufactures that make plugs used for racing plate the spark plug shell with cadmium or zinc which oxidizes at a temperatures that corresponds to the correct operating range of the temperatures within the combustion chamber of a racing engine.
As one is tuning the motor and leaning the fuel system out the first part of the plating to start oxidizing will be the ground strap. This oxidation (burning) is uneven in progression around the ring at the end of the threaded part of the plug because the side of the plug ring that was closest to the exhaust valve seat gets hotter faster than the side of the plug ring that is closest to the intake valve seat. The result is a crescent of unburned cadmium that gets smaller as the engine is leaned out. When the cadmium is oxidized and has turned white across the entire face of the plug ring or countersink area just inside the ring the increased temperature then progresses down the side of the plug into the threaded area.
The peak performance is at the point where the cadmium or zinc plating oxidizes and turns white over about 90% of the plug ring and a small crescent of unburned plating is left on the ring. Burning 100% of the plating off the ring all the way down to the first thread will not result in any damage but will also not result in any increase in engine performance. There is a fairly large tuning range between the burned area being at 90% and being burned all the way down to the first thread. Using this large area will ensure that no damage is done to the engine. The next stage from this safe appearance is when the cadmium is burned down to the second thread and the ring loses its white appearance and picks up a greenish tint with small visible bubbles and the ground strap picks up rainbow colors (blues and green when held in the bright sunlight). The strap getting hot enough to exhibit rainbow colors is hot enough to start igniting the fuel mixture too soon and causes pre-ignition/detonation. As the plug gets hotter then sooner the mixture will ignite and this will result in the melting of the ground strap and possible breaking of the plugs porcelain and damage to the upper rod bearings.
By keeping good records of actual performance this peak performance point should be readily seen and matched to the indication on the spark plug ring. When the 90% white ring is obtained with the fastest MPH noted you are now ready to move on to adjusting the ignition timing.
Reading for Ignition Timing
Once the fuel mixture has been adjusted so that 90% of the plug ring is white and all the cylinders have been adjusted so that the white area are the same on all plugs the ignition timing can be now checked by reading the blue line on the ground strap of the plug.
Ignition timing is also directly responsible for the heat in the combustion chamber and therefore the color of the plug's ground strap is a tattletale sign of this temperature because it is thinner than anything else on the plugs and sits right out in the combustion chamber. The ignition timing can be checked by looking at the color of the plug's ground strap and the position of the "blue line" on the strap. The blue line really indicates the point at which the strap has reached annealing temperature of the metal. To help to understand this think of a bar of steel (ground strap) on a table that is being super heated with an acetylene torch at one of the tip ends. As the end heats up and the heat starts moving down the bar you will see a blue line across the bar at some point down the bar away from tip with the torch. This blue line reflects the temperature that is the annealing point of the metal. As the temperature increases the blue line moves further down the bar away from the torch. Similarly, the blue line moves down the spark plug ground strap as you put more heat in the engine.
Assuming that you have adjusted the alcohol fuel mixture correctly and if you are using gold colored ground strap like with an NGK spark plug then not enough timing will show the ground strap as still gold or going light gray maybe with a few bubbles on it after a run. As you advance the ignition and put heat in the engine the plug ground strap will turn darker gray. As the metal turns medium to dark gray you should start looking for the blue line (band) around the ground strap. Ideally, you want this blue line to be just above where the ground strap makes the sharp bend and above the weld. If you advance the ignition too far the blue will disappear off the strap and the strap will pick up rainbow colors (blues and greens). The next step beyond that is to start melting the strap from the tip end and detonation. When you are close to the correct timing then only change the timing by half a degree at a time. If you ignition system has the capability of adjusting the timing of each cylinder independently (ICT) then you can use that feature to have the blue line in the same position on all the plugs. First, adjust the basic timing to get as many of the plugs to have the blue line just at the sharp bend in the strap. Now adjust the ICT to move the blue line to the same point on the remaining plugs. Once all the plugs read the same you can advance the ignition a little at a time to put the blue line just above the weld on the strap or whatever point gives you the best performance.
If your timing is too far retarded then it maybe necessary as you adjust the timing to add a little more fuel to keep the crescent on the end of the plugs white for 90% of the area. Be very careful on adjusting timing because it does not take much change to make a lot of difference. I recommend limiting the changes to half a degree at a time. It is easier to set the timing at a known good degree for the type of engine and adjust and individual cylinder timing (MSD ICT) to balance out all the cylinders and then adjust the mixture to show the correct amount of white area on the metal ring of the plugs as explained above.
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