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Does cutting springs increase spring rate

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Old 05-28-2006, 11:02 PM
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Default Does cutting springs increase spring rate

I have heard that cutting springs increases the spring rate. Any truth to this? I have coil overs on all 4 corners, and once the car is actually together and driveable, I want to be able to "tune" my suspension. I have a few sets of springs that are the correct length for my setup...all having different spring rates. But I have some springs, from different applications. They are semi-weak spring rates, but are considerably longer than needed. If I cut them to length, will the spring rate increase? If so, by how much?
Old 05-28-2006, 11:36 PM
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Yes, the spring rate increases. Think what would happen if you took your spring and unwound it to where it was a straight bar. If you lengthened it, it would be easier to twist. If you shortened it, it would be harder to twist. Same principle as the old Chrysler torsion bar suspensions.
Old 05-28-2006, 11:39 PM
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Good point...I should have thought of that. But how much (per coil cut off) will it increase? Is there a known standard, or does it depend on the particular coil?
Old 05-29-2006, 07:56 AM
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Id Guess Devide The Spring Rate By The Number Of Colils On The Spring As A Estimate?

But That Just A Wild Guess

Actaully I Would Say Jus Tthe Oppsite Though I Mean Wouldent Less Coils Mean Less Material To Hold Up The Car?


But **** If I Really Know
Old 05-29-2006, 09:33 AM
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it makes sine that with less coils, the springs would be weaker ad the car would bottom out easier. just my opinion tho.
Old 05-29-2006, 09:43 AM
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Found this on a motorcycle website: "A spring’s tension rate, in inch lbs per inch, is inversely proportional to the number of coils being used. The fewer the coils the stiffer the spring rate. One way to think of this is it’s easier to bend a piece of rebar that’s 6ft long versus’ one 2ft long. Now you understand why when your 18yr old neighbor kid cut his springs to drop his car lower the car now bounces down the highway. The spring rate has been increased due to less coils but the damping rate remained the same. The springs are now overpowering the damping circuits"
Old 05-29-2006, 06:47 PM
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Originally Posted by fast377
Found this on a motorcycle website: "A spring’s tension rate, in inch lbs per inch, is inversely proportional to the number of coils being used. The fewer the coils the stiffer the spring rate. One way to think of this is it’s easier to bend a piece of rebar that’s 6ft long versus’ one 2ft long. Now you understand why when your 18yr old neighbor kid cut his springs to drop his car lower the car now bounces down the highway. The spring rate has been increased due to less coils but the damping rate remained the same. The springs are now overpowering the damping circuits"
Here is the quantitative version of what you just said:

k = d^4 G / (8 D^3 N)

where:

d = diameter of the wire

G = Bulk Modulus (material property)

D = Diameter of the spring

N = Number of turns

k = spring rate
Old 05-31-2006, 09:09 AM
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So what value would I use for G?
Old 05-31-2006, 10:34 AM
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Originally Posted by fast377
So what value would I use for G?
Completely from memory, I thought it was 178,000, but I might be incorrect. It's the modulus of elasticity of steel, it should be easy to look up (I'm at the office now).
Old 05-31-2006, 10:57 AM
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I'll google it and see what comes up.
Old 05-31-2006, 05:22 PM
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I would say that on a linear spring you most likely won't feel it. But on a progressive spring the change could be drastic
Old 05-31-2006, 06:03 PM
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The springs I am dealing with are linear rate springs. I havn't been fond of progressive rate springs in the past.



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