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Air Ride Using YOUR Front Shocks for $350

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Old 11-15-2007, 10:29 AM
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BTW the plane in my avatar does individual kneeling of each landing gear independently, or you can kneel the entire jet forward or backwards for loading. I do it all the time but it is a whole different ballgame. It works with hydraulic driven motors that turn jackscrews, and the struts are pneudraulic.
If someone is interested in using a similiar setup LMK


Once again sorry for
Old 11-15-2007, 02:17 PM
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Originally Posted by sneaky7980
yes or no, is this a viable/practical/economical option?

I try to keep it short and to the point
Viable - Yes
Practical - You defined the things air ride is able to do
Economical - Not really

Is that to the point?
Old 11-15-2007, 09:32 PM
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Originally Posted by sneaky7980
Don't mean to hijack but bare with me, (novice)

i want ride approx 1"-1.5" lower all the time
i want to be able to lift for driveways (hell even higher than stock would be nice)
couldn't care less about "laying frame"
don't want handling like a waterbed
air ride technologies is to expensive

yes or no, is this a viable/practical/economical option?
Actually these are a lot of peoples goals. I want all that as well as being able to lower it all the way when parked, but most don't care about that. If you look in the exotic car world lot's of owners want the same exact goals as you. Lambo, Ferrari, etc... are real low and you damn sure don't want to damage them nor do you want to remove the hightech coilovers for air ride stuff. They use a product called the Roberuta Cup.

I did find a pretty neat device that works with coilover springs that will raise a lowered car up without effecting the spring rate or anything else. They are kind of pricy and are mostly used on exotic cars like Lambo's, Ferrari's, etc...

It's from a Japanese company called Roberuta and it's called the Roberuta Cup. It just a little cup that sits on the shock and when filled with air it will raise the car.





As you can see, it is a nice design, but the stroke is pretty short. It does give low cars an unfair advantage, though. It's just too expensive and height limited for my use, but I thought you guys should know about them.
http://og-made.com/archives/1207
http://www.topsecretjpn.com/roberuta.shtml

It looks great, but I think it's still really expensive, maybe $2000 or so. It also uses a compresor and air tank. There are 6 pages of pics here.
http://www.roberuta.com/file/index.html

Last edited by JasonWW; 11-15-2007 at 11:30 PM.
Old 11-15-2007, 09:41 PM
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Originally Posted by sneaky7980
BTW the plane in my avatar does individual kneeling of each landing gear independently, or you can kneel the entire jet forward or backwards for loading. I do it all the time but it is a whole different ballgame. It works with hydraulic driven motors that turn jackscrews, and the struts are pneudraulic.
If someone is interested in using a similiar setup LMK


Once again sorry for
Actually I am also working on a similar setup. If the air springs don't do it for me I'd like to use hydraulic cylinders to alter the upper shock mount height. They are very slim 2" diameter and very strong. Jackscrews were another thought, but are pretty bulky in size. What is pneudraulic? Sounds interesting.
Old 11-15-2007, 09:57 PM
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Pneudralic is just a combination of air and hydro fluid. Our struts (the plane again) are fully extended under a no load condition, filled with hydraulic fluid to a certain point, and then inflated with gaseous nitrogen. It doesn't sound like it makes any sense i'll get a parts breakdown if your interested in seeing the inner workings.
I was kidding about actually using an aircraft like setup for the record. But hey maybe you can come up with something new!
Old 11-15-2007, 11:50 PM
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Originally Posted by sneaky7980
Pneudralic is just a combination of air and hydro fluid. Our struts (the plane again) are fully extended under a no load condition, filled with hydraulic fluid to a certain point, and then inflated with gaseous nitrogen. It doesn't sound like it makes any sense i'll get a parts breakdown if your interested in seeing the inner workings.
I was kidding about actually using an aircraft like setup for the record. But hey maybe you can come up with something new!
You got to be careful when kidding around me. I was talking about air suspension and some guy kidded about me just doing hydraulics and I was totally like "no way man, I'm not talking about that stuff", but then it got me thinking so I did some research into it and found I may actually me able to use the same parts as the lowriders, but in a different way. Kind of like how the formula one cars used the adjustable ride height systems before they were banned.

I'm using the GC coilover conversions which means the whole spring/shock assembly is connected to the car in one mount, not 2 like the stock setup. The stock setup has the spring resting on the rubber mount and the shock going to the center. Anyway, with the single mounting point I wish I could just raise and lower it.

Imagine a hydraulic cylinder running almost side by side to the shock/spring assembly. At the top they would be connected by a rocker assembly.
Here is a 90* setup, but in mine it would be a 180* setup.


All the hydraulic cylinder would do is change the ride height. The spring/shock part would work just like they always do.

What makes this setup so great is it would be fully track ready. The cylinder is narrow and can easily lift the cars weight. They are not super expensive and the hydraulics can hold the shock/spring steady in both compression and rebound. There's no guessing about spring rates as well.
Old 11-16-2007, 12:39 AM
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^^^^^^^ that is amzing i have always loved crazy suspention mods there is a toyota mini truck built by the editer of minitruck'n mag that has a full coilover suspention all around that is raised and lowered by airbags and has a locking cylinder that can lock out the coilovers at a ridehight so it will only ride on the coilovers and not the baggs. this is not in anyway feasable for an fbody but just cool
Old 11-16-2007, 12:43 AM
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Originally Posted by z2fast8
^^^^^^^ that is amzing i have always loved crazy suspention mods there is a toyota mini truck built by the editer of minitruck'n mag that has a full coilover suspention all around that is raised and lowered by airbags and has a locking cylinder that can lock out the coilovers at a ridehight so it will only ride on the coilovers and not the baggs. this is not in anyway feasable for an fbody but just cool
.
Have any links to it?

BTW, it may be feasible to mount the hydraulic cylinders parallel to the hood and towards the front of the car then run a 90* linkage like in the pic above. These types of setup put stresses in different locations and directions, so I'd have to think about it some more. What would really be handy would be some shorter shocks. Maybe Strano knows of a much shorter shock (koni SA) that can be revalved to match the F-body units. Something similar to this.



I know Koni makes coilovers, but they are very expensive. Hmmm, maybe I could sell my GC/koni sa fronts to help offset the cost. Thay may work. Anyway, a shorter shock would open up all kinds of options to alter the ride height.

The only thing about the hydraulically adjustably ride height would be controlling it. I don't think there are digital controllers and you don't have pressure gauges to look at. Full up and full down wouldn't be a problem, but setting it in the middle for the normal ride height would be a pain in the ***. I guess you may have to add some ride height sensors just like on some air systems. They provide a variable voltage reading which can be wired to some digital voltmeter gauges.



That would probably work, but a digital controller would be nicer.

Last edited by JasonWW; 11-16-2007 at 01:09 AM.
Old 11-16-2007, 01:42 AM
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Here's a thought, since the ride height would be 4 corner controllable while driving, why not make it somewhat active? Why can't we install some inertia sensors and have the suspension lean into the turns or at least keep the car level under hard cornering? One of the big issues with hard cornering on a lowered car is that the outer suspension compresses to where you run out of travel and you hit the bumpstops which can unsettle the car. If you lift that outer side of the car you will stay off the bumpstops and maintain your cornering grip. That's how thew formula one cars worked.

Hell, let's look at all the goodies that were banned on those cars. Active aerodynamics. Why not for our cars? Or we could just tweak our cars for more down force and have the suspension compensate by lifting the car at high speeds so we maintain the proper ride height. That sounds doable. Yeah man!

.

Last edited by JasonWW; 11-16-2007 at 03:13 AM.
Old 11-16-2007, 04:59 AM
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The level pro from air ride tech is the closest you're going to get to that aspect Jason. As far as its reaction time I don't know but it does keep the car level.
Old 11-16-2007, 04:28 PM
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Default Hey jason

I was looking at the landing gear on my plane today i came up with an idea that would maintain your springs and shocks that would be actuated electrically. It's just a rough idea at this point but could work. It would be electrically actuated and would give you as much lift as the suspension would allow while maintaining the handling characteristics of whatever springs and shocks you have. (That's while it's retracted though, i wouldn't drive it much extended although your shocks/springs themselves would still be in their normal configuration, your front wheel camber would probably be out of whack.)
Might be able to keep all of the components in the fender well, but i'll have to do some more studying on that.

Just remeber that this is just an idea i came up with while on my lunch break so it's WAY to soon to come up with specifics, and it may not even be feasible. Also I have little experience on automotive suspensions aside from typical maintenance like replacing shocks, springs, struts, rod ends etc, but have worked on aircraft landing gear for about 8 years. Kinda bass ackwards! Anyway here's what i came up with so far

JG adj lift mod (i wanted to have a cool mod named after me)

pro's:

-no bulky air or fluid reservoirs
-no lines that could break or leak
-no valves that could fail
-no noisy pumps
-wouldn't affect handling characteristics (while in normal mode)
-no costly pressure guages or control systems
-one switch operate it
-no one has ever seen anything like it before (as far as i know)

cons

-availability and price of actuators
-would involve some cutting and fabrication
-depeding on which type of actuation you chose, your electrical supply system would probably have to be upgraded
-unsure of price right now
-may have to keep the engine running for operation due to electrical demand
- overall system weight would more than an air setup
-no one has ever seen anything like it before (as far as i know)


im looking into 2 different variations right now. One would involve relocating more than i would like in the engine bay, but would be easier to acquire than the other. The 2nd would be a cleaner, less noticable look but a couple of the parts may be hard to find for the right price. I know what it costs for the military to buy these parts but you've all heard the stories of $300 toilet seats so it would involve a little more searching for a cheaper vendor!

Anyhow just thought i would throw in some ideas
Old 11-16-2007, 04:52 PM
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Once Grainger gets a part number for toilet seats then they'll buy cheaper ones.

So this actuator, I assume its like an pneumatic one and pushes or retracts a rod? How will normal operation not be compromised?
Old 11-16-2007, 06:28 PM
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Originally Posted by Alt
So this actuator, I assume its like an pneumatic one and pushes or retracts a rod? How will normal operation not be compromised?

It involves moving the surface that the top of the shock/spring mounts to up and down. The actuator itself would be located on the other end of a swing arm type setup, with a pivit point somewhere in the middle. The actuator (still deciding on which type and where to locate it) would move the inboard end of the arm up, pushing the outboard end down, therefore pushing the whole strut down. With the upper mounting surface always being the same distance from the lower surface, shock performance should remain unaffected. The "arm" would have to have some bend in it so the inboard end could mounted lower, while keeping the actuator parallel to the strut. Don't want the thing going through the hood!

To simplify, you have an actuator "rod" that is moved in and out by a rotating flexshaft. The motor is attached to the other end of the flexshaft.
The rod pushes/pulls one end of an arm creating a seesaw type action.


I know it sounds complicated but i personally would find the welding part of everything more intimidating than laying out the rest of the system.
Old 11-16-2007, 08:18 PM
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Originally Posted by z2fast8
^^^^^^^ that is amzing i have always loved crazy suspention mods there is a toyota mini truck built by the editer of minitruck'n mag that has a full coilover suspention all around that is raised and lowered by airbags and has a locking cylinder that can lock out the coilovers at a ridehight so it will only ride on the coilovers and not the baggs. this is not in anyway feasable for an fbody but just cool
I would like to experiment with a setup like this, with a set of Koni SAs. You could use a set of the slip on adjustable coil-over sleeves, and set the air spring on top of it. That way, you could optimize the spring rate for performance (set at a specified PSI for the desired spring rate, once that is achieved adjust the ride hight by changing the spring perch). Then, when its time to navigate over speed bumps, driveways, etc. add air to the bags to lift the vehicle. This seems like the best option for me, b/c I want excellent handling, care nothing about laying the car out in parking lots, and live on a bumpy dirt/gravel road, so it would be nice to pick the car up to keep from dragging in spots.

Too bad we can't find any spring rates on any of these set-ups. Somewhere there has to be some information on this.....If not, there is a niche in the suspension market that needs to be filled.
Old 11-16-2007, 09:47 PM
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Originally Posted by sneaky7980
It involves moving the surface that the top of the shock/spring mounts to up and down. The actuator itself would be located on the other end of a swing arm type setup, with a pivit point somewhere in the middle. The actuator (still deciding on which type and where to locate it) would move the inboard end of the arm up, pushing the outboard end down, therefore pushing the whole strut down. With the upper mounting surface always being the same distance from the lower surface, shock performance should remain unaffected. The "arm" would have to have some bend in it so the inboard end could mounted lower, while keeping the actuator parallel to the strut. Don't want the thing going through the hood!

To simplify, you have an actuator "rod" that is moved in and out by a rotating flexshaft. The motor is attached to the other end of the flexshaft.
The rod pushes/pulls one end of an arm creating a seesaw type action.


I know it sounds complicated but i personally would find the welding part of everything more intimidating than laying out the rest of the system.
I was thinking of something very similar. Think of a pushrod setup, just like in a cylinder head. The valve spring would stay where it is and the valve would move up and down like a tire would. Then the actual pushrod would be replaced with a hydrualic cylinder. If you extend the piston the whole spring assembly is pushed down. Hence, raising the car.

Does anyone know where to get those rocker arm assemblies the race cars use in a pushrod setup?

I think there woukld be room to move the whole koni/GC setup upper mount to the front or rear an inch or 2 and then place the cylinder ram on the opposite side and weld it to the K-member. Then mount a lever with the pivot in the locaton the shock used to mount in. When the ram pushes up, the lever will push the whole shock down and raise the car. Plus I could tweak the lecer lengths to change the ratios if need be. I just need to learn more about hydro systems and find a place to get the pivots from. The rest of the joints would be rod ends. It's pretty easy to swap a rod end joint to the top of the Koni shock.

I'll draw up a picture tommorrow.
Old 11-16-2007, 10:41 PM
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Originally Posted by topdownTA
I would like to experiment with a setup like this, with a set of Koni SAs. You could use a set of the slip on adjustable coil-over sleeves, and set the air spring on top of it. That way, you could optimize the spring rate for performance (set at a specified PSI for the desired spring rate, once that is achieved adjust the ride hight by changing the spring perch).
If you mean having an air bag on top of the spring/shock assembly to raise the car when air is added, then it won't work. It's essential that the top of the shock always be mounted solidly to the vehicle. It is responsible for slowly down the wheel when it drops. If the shock where attached to an air bag then the shock would no longer be able to do it's job and the car would bounce all over the place.

That's why the hydrualic setup would work well. It will hold the top of the shock/spring firmly under both compression and extension. An air bag can not do that. If you look at the Roberuta Cup from above you will notice that the shock goes through it to mount solidly to the car. Only the coil spring is pushed when air is added.
Old 11-16-2007, 10:46 PM
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See this pic?



Imagine the spring/shock on the outboard side like stock and the pushrod on the inboard side. Just like that it wouldn't do anything. All the linkage stuff is extra complication not needed. But if we replace the solid rod with a hydrualic rod capable of extending and contracting, then we have a adjustable ride height device that still relies on the spring/shock for all the performance duties.

With a shorter lever the whole thing should fit under the wheel well.

Last edited by JasonWW; 11-16-2007 at 10:51 PM.
Old 11-17-2007, 01:52 AM
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I only had access to MS Paint at the moment, so here is a quick diagram.

Name:  pushrodsetup.jpg
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Has anyone actually thought about how much travel we should have? Stock is about 8 inches with the stock ride height in the middle. I'm lowered about 2" and have about 2" on compression travel with 6" of extension travel. Should we stick to 8" of travel to jack the car way up when needed? I guess if it can be done, why not?
Old 11-17-2007, 02:51 AM
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I trhink this is the cheapest digital air ride controller I've seen.

http://store.summitracing.com/partde...5&autoview=sku

Air Lift Easy Street AutoPilot $477.
Old 11-17-2007, 03:43 AM
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I was just checking out Prohopper dot com and saw an entry level kit for $750.



Hell of a lot cheaper than an air setup, but probably heavier with the 2 pumps. I wonder if you can get by with a single pump?
EDIT, looks like a single pump setup might allow the car to lean in a corner. I'm guessing the fluid is not isolated between the front 2 cylinders. Hmmm, a 2 pump setup would fix this, but add more weight. I'll have to do some more research.

I bet I could fool some people into thinking I "ruined" the car with hydrualics when in fact it will be a serious cornering machine. I can just see the look on their face when they hear the pump and see the car start dancing around. Maybe even 3 wheel it. It wouldn't jump due to the coilovers suspension, but hey, a little dancing around would be cool.

Check out layitlow dot com. It's cool stuff.

Last edited by JasonWW; 11-17-2007 at 04:50 AM.


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