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what wire for stainless to mild steel

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Old 12-08-2010, 02:16 PM
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Default what wire for stainless to mild steel

Hey guys, im mig welding stainless to mild steel. what wire should i be using for this?
thanks
Old 12-08-2010, 02:19 PM
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from what i found, it says i just use stainless wire. i was using ER308L and the welds were not very good
Old 12-09-2010, 03:30 AM
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Try a steel wire. For your average welds its not that crucial.
Old 12-09-2010, 07:53 AM
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with tig you use a 309 wire...dunno if you can get that for mig or not...
Old 12-09-2010, 09:17 AM
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Maybe you could describe the workpiece and its intended
(ab)use.

Sometimes dissimilar metals are better off brazed.

What does "not good" mean, for the welds? Ugly, brittle,
??? Are you sure this is not settings or shield gas, more
than metal related?
Old 12-09-2010, 10:03 AM
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You still use the same steel wire. It mostly depends on your gas. 75/25 gas mixture will weld it no problem.
Old 12-09-2010, 10:54 AM
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Stainless likes the tri mix
Old 12-09-2010, 01:18 PM
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oh okay, ill just use the wire that i weld steel with. btw, im welding mild steel flanges to stainless headers
Old 12-09-2010, 01:53 PM
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On this application, running the mild steel wire will be perfectly fine. Doesn't mean its the "best" option but it is just header flanges
Old 12-17-2010, 10:08 PM
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309L. That is what it is designed for.
Old 02-07-2011, 10:31 AM
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im welding what a flex coupling into my crossover, it says its stainless, and my crossover is mild, anything i should be weary of?? just have standard steel wire .035. using a millermatic 211 with autoset, which is amazing my the way, lol
Old 02-07-2011, 03:47 PM
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You can weld stainless with regular steel wire with no sweat. Its not the correct way but will it hold and function in most applications? Absolutely.
Old 02-07-2011, 04:00 PM
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Inconel when in doubt.
Old 02-07-2011, 05:21 PM
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309L is the correct rod. Your "steel mig wire" I'm guessing is ER70S-6...which does not contain the proper amounts of nickel among other elements to make for a sound weld. It will be brittle and most likely crack after multiple heat cycles, IF you get good fusion to both parts. There's a good chance it will never give you any trouble, but you asked what was right, and 309L is right....i have a 10# box of it I need to burn now that you mention it....

Last edited by 2000_SS; 02-08-2011 at 05:28 PM.
Old 02-07-2011, 05:21 PM
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....and a tri-mix gas would help
Old 02-07-2011, 08:38 PM
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I've welded setups like that with steel wire. No failures in 8 years, even welded a few turbo setups like that.
Old 03-03-2011, 10:30 PM
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Originally Posted by MikeGyver
309L. That is what it is designed for.
x2 309L
Old 03-04-2011, 11:55 AM
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Stainless, or a wooden rod...
Old 04-07-2011, 08:36 PM
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309 is the proper wire.... its my usual all metal wire. Its harder to find then 308..... that said, I have welded mild steel perfectly fine for non critical apps with common 308 wire.... mostly because it got loaded on accident and I didn't know until the reel went empty.
Old 04-07-2011, 08:50 PM
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ER70S6, 309 stainless MIG wire will be hard to find


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