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Old Apr 11, 2016 | 11:48 PM
  #261  
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Originally Posted by 02TransAm/Batmobile
Question on atrocious welding: I've got a buddy who does great work on cars and he agreed to a great deal on welding in two cutouts for me. I sampled some of his work and it was god-awful. He spliced in a muffler for someone else with globs of welds and I'm considering going elsewhere. Great mechanic but awful welder. Would you guys say thanks but no thanks? Are there any issues that may arise from shoddy welding or is it simply a recognition of the beautification of workmanship?
Thats got to be the dumbest **** I've ever read.
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Old Apr 12, 2016 | 03:08 PM
  #262  
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Originally Posted by 02TransAm/Batmobile
Question on atrocious welding: I've got a buddy who does great work on cars and he agreed to a great deal on welding in two cutouts for me. I sampled some of his work and it was god-awful. He spliced in a muffler for someone else with globs of welds and I'm considering going elsewhere. Great mechanic but awful welder. Would you guys say thanks but no thanks? Are there any issues that may arise from shoddy welding or is it simply a recognition of the beautification of workmanship?
My honest answer is that a pretty bad looking weld can sometimes work just fine. I can nit pic and obv if it isnt properly penetrated and such could present weakpoints. Everyone has different skill sets as you point out he is a great mechanic. I would tend to what people with the prime skill sets and pride in their work performing the task at hand if at all possible. ie go somewhere else for the welding. If its junk i can only assume fitup, flow, fab knowledge etc could be as well.
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Old Apr 12, 2016 | 04:03 PM
  #263  
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Originally Posted by Blown06
Thats got to be the dumbest **** I've ever read.
No problem. I'm here all night.
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Old Apr 13, 2016 | 12:53 AM
  #264  
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Originally Posted by 02TransAm/Batmobile
No problem. I'm here all night.
I will tip the waitress. She's got a nice rack.
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Old Apr 14, 2016 | 08:11 AM
  #265  
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on beater cars that need exhaust work i go this place in the cuts
the guy doesnt even wear a hood, just peek-a-boos it lol
pretty terrible welds, just godawful bird poo lookin globs
but he's dirt cheap and I dont have to get under there.

now would i let that guy weld on my turbo truck? nope. would his welds fly in my workplace? nope.

but, horses for courses and all that
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Old May 11, 2016 | 01:47 PM
  #266  
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welding crude heater tubes in an oil refinery, heliarc all the way out, 100% xray
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Old May 12, 2016 | 01:23 PM
  #267  
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^^^ How many passes was that? Looks awesome!

sf03-03027b by Shearer Fabrications, Inc., on Flickr
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Old May 13, 2016 | 02:19 PM
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it was 4" or 5" schedule 40, usually took a root,hot, 2 fills and then cap but you could hog it in faster but the little 9v rigs didnt like 160 amps for an extended amount of time lol they made me take a restricted mirror test
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Old May 13, 2016 | 03:12 PM
  #269  
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Just a couple of 347 stainless welds from work. Nothing fancy just the good ol hot flop.
Attached Thumbnails Post your best welds!-20151116_140412.jpg   Post your best welds!-20151116_140259.jpg  
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Old May 16, 2016 | 08:57 AM
  #270  
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Part of the twin kit i made for my new nova setup


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Old May 16, 2016 | 08:59 AM
  #271  
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On a side note i love welding up that 11ga aluminum from RPS on downpipes. Slight bevel, start them at 170amps and usually turn down to 150 if it starts getting too hot. Can fill it out in one pass but boy are you running filler fast!
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Old May 18, 2016 | 08:03 AM
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yeah I do a lot of that stuff at work. thats kinda how I do everything. throttle up and get moving! sucks now that I'm trying to do some SS for my turbo adventure. BTW your SS looks great. Nice color. You purging or using solar flux?


@ 5spd-iroc, is that restricted 45* pipe the 6g test? you a pipefitter?

shearer. damn nice work pal. pulse? can I ask your settings? I'm newb to thin SS tube
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Old May 18, 2016 | 10:00 AM
  #273  
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Originally Posted by truckdoug
yeah I do a lot of that stuff at work. thats kinda how I do everything. throttle up and get moving! sucks now that I'm trying to do some SS for my turbo adventure. BTW your SS looks great. Nice color. You purging or using solar flux?


@ 5spd-iroc, is that restricted 45* pipe the 6g test? you a pipefitter?

shearer. damn nice work pal. pulse? can I ask your settings? I'm newb to thin SS tube
I run a purge line into an aluminum block i machined to bolt flanges and vbands to. It is my heat sink as well to help keep things nice and flat.

Also I know i could slow down and be a little more uniformed but on thin wall i typically run 50amps foot to the floor and stack filler through the keyhole as quickly as I can to keep the heat/puddle looking right. Vbands around 70amps and turbo flanges 100-120.
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Old May 22, 2016 | 10:28 PM
  #274  
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Requal welds. Navsea/AWS ndt certified


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Old May 26, 2016 | 09:35 AM
  #275  
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Originally Posted by Blown06
Here is a tig tacking trick I learned a while back that works awesome if you do it right.

Lets say you're welding two pieces of material together and to weld you plan on dialing 90 amps (and using a foot control) to make the weld. Double the amperage you would typically use, so in this case crank the machine to 180 amp. Here is where it gets tricky. If your torch placement is correct, you can basically slightly roll into the throttle for maybe half a second to make sure the torch is where it needs to be, then go WOT for a split second and release. If you did it right, it makes a perfect tack. This tip works good on steel/4130/stainless for example, but not so much on aluminum as I like to add filler to aluminum tacks.

Sometimes if the torch angle isn't right or the fit up is not perfect, the blast of amperage can just burn the two pieces away from each other, leaving a bigger gap to fill. So use this tip wisely.

I run a 200 amp Miller Dynasty, so I just normally turn it up to 200 amps unless I'm doing some thin wall exhaust tubing. But I've had luck using this method on **** as small as 16 gauge steel set up around 150 amps.
ive been doing this for pretty much all my tigging career. make sure to start off on the thickest part and roll it down to the thinnest quickly. Also, if your in a real bad spot with only a semi decent fitup on a tube, wrap a filler wire all the way around the joint and crank the amps up and blast it for a second, you may waste a peice of filler wire but you will get a decent tack for sure.
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Old May 26, 2016 | 11:04 AM
  #276  
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Not my best but it's all I had on my phone from when I sent them to a customer I build heat exchangers and high pressure vessels as well as reactors where I work
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Old May 27, 2016 | 02:05 AM
  #277  
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Originally Posted by Dimeomboost

Not my best but it's all I had on my phone from when I sent them to a customer I build heat exchangers and high pressure vessels as well as reactors where I work
What certs does your employee require that you have for the work you do?
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Old May 27, 2016 | 08:19 AM
  #278  
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I'm envious of all of you guys posting pictures.
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Old Jun 16, 2016 | 09:49 AM
  #279  
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Originally Posted by truckdoug
yeah I do a lot of that stuff at work. thats kinda how I do everything. throttle up and get moving! sucks now that I'm trying to do some SS for my turbo adventure. BTW your SS looks great. Nice color. You purging or using solar flux?


@ 5spd-iroc, is that restricted 45* pipe the 6g test? you a pipefitter?

shearer. damn nice work pal. pulse? can I ask your settings? I'm newb to thin SS tube
im actually a boilermaker, i have bailed them out a few times and welded some heavy wall big bore pipe anything from carbon to 9% chrome to 2209 stainless
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