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Sonnax Smart Shell used in 1000 HP 4L60E

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Old 05-04-2012, 04:33 PM
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Default Sonnax Smart Shell used in 1000 HP 4L60E

I know there are still doubts about exactly how strong the Sonnax Smart Shell is. So, here is something I just noticed...

While I am no fan of PATC (they seem arrogant and have a horrible website), they are now advertising a 4L60E built to handle 1000HP !! Before you get too excited, it is priced at $5800. They list all of the included parts and it includes the Sonnax Smart Shell and not The Beast.

http://www.transmissioncenter.net/4l60e.htm#Level 5

A big part of that price comes from the custom tight-ratio 6-pinion planetary ($1300) and a custom billet(?) input drum that can holder a larger 3/4 clutch pack.

Just information for whatever it might be worth.

Here is my thread on the Sonnax versus Beast sun shell comparison:
https://ls1tech.com/forums/automatic...art-shell.html
Old 05-04-2012, 04:36 PM
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i went with the smart shell in my trans. been good so far
Old 05-05-2012, 02:02 PM
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i want that tranny !!!!!
Old 05-06-2012, 09:40 PM
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Personally I prefer to use the smartshell compared to the beast lately, due to the recent track record. i replace the sun gear shell in even my stock replacement builds and in the last few months i have noticed just after the chamfer on the beast it will crack the center will spin out. It seems to be more common in the 4x4 pickups especially, and even my supplier mentioned he is hearing the complaint more often. plus it reduces load on that captured bearing in the rear which is an undoubted weak point in the trans.
Old 05-07-2012, 01:09 AM
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Thats weird....I have the beast in my 4l60e which is in a 99 Sierra 5.7L and it was put in there 135K miles ago...still truckin. I tow with mine...a 5400lb camper.
Old 05-07-2012, 02:41 AM
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1000 hp 4L60E. Ok.
Old 05-07-2012, 05:28 AM
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Originally Posted by mrvedit
I know there are still doubts about exactly how strong the Sonnax Smart Shell is. So, here is something I just noticed...

While I am no fan of PATC (they seem arrogant and have a horrible website), they are now advertising a 4L60E built to handle 1000HP !! Before you get too excited, it is priced at $5800. They list all of the included parts and it includes the Sonnax Smart Shell and not The Beast.

http://www.transmissioncenter.net/4l60e.htm#Level 5

A big part of that price comes from the custom tight-ratio 6-pinion planetary ($1300) and a custom billet(?) input drum that can holder a larger 3/4 clutch pack.

Just information for whatever it might be worth.

Here is my thread on the Sonnax versus Beast sun shell comparison:
https://ls1tech.com/forums/automatic...art-shell.html

That "custom" input drum is the real deal
It takes 3 z-paks to fill 2 drums (21 clutches in each drum.....bastards cost me close to 400.00 and thats JUST the DRUM...u have press your own input shaft on.

It's really a treated stock drum, with the snap-ring retaining tabs machined off, and then it's drilled/tapped in the rear to hold a billet retainer instead of the snap ring. It will hold 9 thick steels and clutches, or 1-1/2 z-paks.

The weak point will still be where the input splines are, it's just sleeved like we do all of them. Important to use the correct front planetary for all clutch splines to contact. Should add well over 500.00 to the build considering most builders don't ever remove/replace the input shaft and if not done correctly....u WILL break the aluminium drum. There goes 400.00
Attached Thumbnails Sonnax Smart Shell used in 1000 HP 4L60E-my-new-drum.jpg  

Last edited by JUNK; 05-07-2012 at 05:40 AM.
Old 05-07-2012, 05:48 AM
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Originally Posted by eLiT3SnIpEz
1000 hp 4L60E. Ok.
You sound full of doubt.....I know of a 1000hp c6z knocking on the 8sec door right now (9.06 @156) that until last year was running the 4l65e.....why did he upgrade? After a couple hundred passes the 3/4 pak went out and he drives it so much, he did not want to go into the trans every 6 months.
This was in fact a top-level RPM unit and is still doing duty somewhere I am sure.....
Old 05-07-2012, 12:15 PM
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Originally Posted by JUNK
That "custom" input drum is the real deal
It takes 3 z-paks to fill 2 drums (21 clutches in each drum.....bastards cost me close to 400.00 and thats JUST the DRUM...u have press your own input shaft on.

It's really a treated stock drum, with the snap-ring retaining tabs machined off, and then it's drilled/tapped in the rear to hold a billet retainer instead of the snap ring. It will hold 9 thick steels and clutches, or 1-1/2 z-paks.

The weak point will still be where the input splines are, it's just sleeved like we do all of them. Important to use the correct front planetary for all clutch splines to contact. Should add well over 500.00 to the build considering most builders don't ever remove/replace the input shaft and if not done correctly....u WILL break the aluminium drum. There goes 400.00
Thanks for the additional info on the drum; I still don't see how 1-1/2 clutch packs would engage the front planetary carrier, but will study/measure things some more. Or does it require a custom taller planetary carrier?

The trans I'm building now has most of those parts except for the input drum and input shaft; it is from a nearly-new 2010 core. I even have the close-ration 6-pinion planetary. I installed the Sonnax input drum reinforcement kit which is primarily a steel sleeve pressed into drum.

I have 4 different 3/4 clutch packs to experiment with. While I have the Z-Pack, I'm inclined to use 8x High Energy 0.062 frictions with .082 Kolene steels.
Old 05-07-2012, 12:22 PM
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Originally Posted by JUNK
You sound full of doubt.....I know of a 1000hp c6z knocking on the 8sec door right now (9.06 @156) that until last year was running the 4l65e.....why did he upgrade? After a couple hundred passes the 3/4 pak went out and he drives it so much, he did not want to go into the trans every 6 months.
This was in fact a top-level RPM unit and is still doing duty somewhere I am sure.....
That's the problem....why rebuild all the time when you can get a proper transmission that will hold the power for less money and go much farther rebuilds. If your talking about who I think you are, he was launching in 2nd gear, making any gear ratio comment moot.
Old 05-07-2012, 06:44 PM
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Originally Posted by slow67
That's the problem....why rebuild all the time when you can get a proper transmission that will hold the power for less money and go much farther rebuilds. If your talking about who I think you are, he was launching in 2nd gear, making any gear ratio comment moot.
It was Badz06, leaving in 1st gear (4l65e) and 1.28 60ft

The "proper" trans weighs a shitload more and eats 3 tenths worth of power, AND costs an extra 10k to put into a vette........no bull.
Old 05-07-2012, 08:21 PM
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Originally Posted by JUNK
It was Badz06, leaving in 1st gear (4l65e) and 1.28 60ft

The "proper" trans weighs a shitload more and eats 3 tenths worth of power, AND costs an extra 10k to put into a vette........no bull.

lol the "proper" trans weighs about 30-40 pounds more, does NOT eat 3 tenths worth of power, that is a very broad statement, and very incorrect. I'd rather spend 10k once to have it put into a vette than spend 6k+ for a new transmission every 6 months or a year.

Just because a trans lived at that power for a period of time doesn't mean that trans can handle that power. A trans handling power means that trans can handle the power and will not break, not "can hold the power for awhile".
Old 05-07-2012, 09:07 PM
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It's never broken, only eaten clutches. Your lucky in that u don't have a torque tube to shorten and a frame to hack to fit the 4l80, it gets ugly in a vette, and quite expensive. In my world (200 passes and maybe 6kmi/yr) a built 4l65e is the only way to go, even in a 140k GM car. BTW, going to get u some dyno data from 60e to 80e swap, and u tell me what it's worth in the qtr.
Old 05-07-2012, 09:31 PM
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Originally Posted by JUNK
It's never broken, only eaten clutches. Your lucky in that u don't have a torque tube to shorten and a frame to hack to fit the 4l80, it gets ugly in a vette, and quite expensive. In my world (200 passes and maybe 6kmi/yr) a built 4l65e is the only way to go, even in a 140k GM car. BTW, going to get u some dyno data from 60e to 80e swap, and u tell me what it's worth in the qtr.
Save your dyno data, I work for one of our sponsors on here and I am around 4L80Es every single day either tearing down, inspecting, cleaning, building, and/or shipping. I know how they compare, and I know when it makes a difference in the quarter and when it doesn't.

As for your logic, if you're the kind of guy who enjoys tearing into his transmission once or twice a year and throwing a steady stream of money into it, far be it from me to persuade you otherwise.
Old 05-08-2012, 03:20 PM
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Wow, u really do have me all wrong, or u don't understand what it takes to put a 4l80 in a c6, or that mine has a aluminium chassis I am not willing to hack. If not for the custom fitment issues, the 80e would already be in the car
Old 05-08-2012, 09:51 PM
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Originally Posted by JUNK
Wow, u really do have me all wrong, or u don't understand what it takes to put a 4l80 in a c6, or that mine has a aluminium chassis I am not willing to hack. If not for the custom fitment issues, the 80e would already be in the car
You're not making much sense. You say, in your world, a built 4L65E is the only way to go. This isn't directly saying, but strongly implies that you mean this for any performance car you own, yet now you are telling me you would put an 80e in the car if fitment was easier.

You also tell me that the 80e is not worth the effect it has on the 1/4 mile times, but again, you tell me you would have one if fitment wasn't an issue.

Old 05-09-2012, 05:19 AM
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Ok, it's clear to me u are ignorant of what it would take to upgrade a c5/6 to the 80e. Educate yourself, u might even be able to increase your lifetime earning potential. PM me for a "free" education

Last edited by JUNK; 05-09-2012 at 05:31 AM.
Old 05-09-2012, 11:32 AM
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Except for the solid axle swap guys, most big power c5/c6 guys go to a glide, since it fits much better.
Old 05-10-2012, 05:58 AM
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And a glide can get an affordable trans brake
Old 05-10-2012, 11:51 AM
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Originally Posted by lt170chevelle
And a glide can get an affordable trans brake
I have affodable options for a transbrake for a 4L80E.

4L60E is soon Very soon...


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