Looking for info on 6 Speed 4l80e Mods
So what's the deal with this conversion? I couldn't find anything on it in the search.
I did find a link to this, in a thread though...
http://www.powertraincontrolsolution...ed-Valve-Body/
https://ls1tech.com/forums/automatic...r-6l80e-3.html
A bit more info is in this thread:
https://ls1tech.com/forums/automatic...use-one-2.html
So what's the deal with this conversion? I couldn't find anything on it in the search.
I did find a link to this, in a thread though...
http://www.powertraincontrolsolution...ed-Valve-Body/
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Yeah, I've talked to the guys at PCS and they said that their valve body will not be out for another month or so. If this MOD works and hold up to the stress, I can see it being very popular!
So how does this work? I still don't understand how they make a a4 into an a6; if it has 4 gears, then how does a valve body covert it into 6 gears or is it a complete rebuild with 2 extra gears
It isn't as refined as what PCS is doing.
One of the reasons the PCS setup will be better is the ability to bring engine braking on in some gears.
Making a 4L80E into a 6 speed (without engine braking) is fairly easy hydraulically.
There are no real internal changes. You simply turn the OD clutch on in 1st, 2nd, and 3rd. Giving you 1st over (2nd gear), 2nd over (4th gear which has little ratio change to 1:1), and then 3rd over (6th) which is the same as the stock 4th gear ratio.
Ford did the same thing effectively on their 4R44 trans to become a 5R55, and on their 4R100 to become a 5R110W. They bring the OD on to make 1st over.
The issue I see is the lack of engine braking on the TCI design (and I assume engine braking will only be available on the PCS unit on 1st, 3rd, and 5th due to conflict anytime the OD is on), and the heat generated in the OD clutch if it shifts 3 times through 6 gears.
I also see timing being an issue. The PCS controller has enough resolution to handle this, but then you get into the same issues with tuning being VERY critical that you run into on the 6L80/6L90 GM units.
It's a neat concept and if used as a 5 speed it should be fairly reliable assuming the tuning is there.
It's not a unit I'm interested in building/selling though.
The stock valve body (VB)only activates the OD in 3rd gear, giving 4th gear.
The TCI and PCS VB can activate OD in any gear, producing 6 close ratios.
It isn't as refined as what PCS is doing.
One of the reasons the PCS setup will be better is the ability to bring engine braking on in some gears.
Making a 4L80E into a 6 speed (without engine braking) is fairly easy hydraulically.
There are no real internal changes. You simply turn the OD clutch on in 1st, 2nd, and 3rd. Giving you 1st over (2nd gear), 2nd over (4th gear which has little ratio change to 1:1), and then 3rd over (6th) which is the same as the stock 4th gear ratio.
Ford did the same thing effectively on their 4R44 trans to become a 5R55, and on their 4R100 to become a 5R110W. They bring the OD on to make 1st over.
The issue I see is the lack of engine braking on the TCI design (and I assume engine braking will only be available on the PCS unit on 1st, 3rd, and 5th due to conflict anytime the OD is on), and the heat generated in the OD clutch if it shifts 3 times through 6 gears.
I also see timing being an issue. The PCS controller has enough resolution to handle this, but then you get into the same issues with tuning being VERY critical that you run into on the 6L80/6L90 GM units.
It's a neat concept and if used as a 5 speed it should be fairly reliable assuming the tuning is there.
It's not a unit I'm interested in building/selling though.
When I talked to PCS, they told me that the system will engine break through all gears. And yes, I reiterated that point, to make sure I heard him right.
http://www.transmissioncenter.net/4l80e.htm
.
I'm not sure how they will get engine braking in any of the gears that are using the OD since activating the over-run clutches and the overdrive will create a bind.
http://www.transmissioncenter.net/4l80e.htm
Also their website is the absolutely worst; I guess they think it is still 1995.
Also their website is the absolutely worst; I guess they think it is still 1995.










