Conversions & Swaps LSX Engines in Non-LSX Vehicles
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'70 Nova LY6/TH400 6.0VVT

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Old 09-05-2012, 02:17 PM
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I'd press 'em for an iron block and a discount on the machine work in lieu of the aluminum block, unless you're fine with your budget.
Old 09-06-2012, 02:26 PM
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I got word today that they found a Gen IV 6.0 iron block (most certainly an LY6 or L96 since all others would be 4.8/5.3 or aluminum) and expect to have it in their shop tomorrow. They said if it checks out they could have it ready by Monday. I guess we'll see.
Old 09-08-2012, 12:46 AM
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I'm not sure that if I had the issues that you are having, that I would have got through my build. I have been very busy this year moving, minding the kids, and haven't had very many opportunities to drive my car. Had it not come together when it did, I wouldn't be enjoying it now. That being said, I drove it 200 miles this evening, got stuck in horrible stop and go traffic, and have another 11 second all motor street radial pass, without breaking a sweat. This would have never been possible before without an overheat, a blown head gasket, and race gas. Soon it will be in the 10s, when I rebuild my bad nitrous solenoid, which I haven't had time to do. It handles great ,for a 40+ year old, with new suspension and steering, but I could really use bigger brakes. Yours will handle even better, and if you're lucky, be faster.

I'm rambling on here, not to brag about my build, but to motivate and encourage you to press on. It will be worth it. I haven't worked on my car in several months, but to hop in the car and do what I did tonight... totally worth it. Nice job on the frame by the way and keep up the good work.

Last edited by futureuser; 09-08-2012 at 02:35 AM.
Old 09-10-2012, 01:38 PM
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futureuser, thanks for the encouragement. I know the results will be well worth the effort. The reminder keeps me motivated. This is going to be a very fun car when it's running again, but it's also a lot of fun to build/tinker with. I really enjoy it.
Old 09-10-2012, 02:24 PM
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What futureuser said.. it's worth it!!
Old 09-11-2012, 05:33 AM
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I'm not sure I'm yet in the "it was worth it phase," since I'm still chasing a few gremlins and the amount of work it took me this summer put a tremendous strain on me and the family time, but I have NEVER been in a car that has the tremendous power and driveability that my Mast-cammed L96 has. It is simply amazing....hopefully you'll be enjoying that soon. Hang in there and get 'er done!
Old 09-14-2012, 11:52 AM
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Originally Posted by -TheBandit-
I got word today that they found a Gen IV 6.0 iron block (most certainly an LY6 or L96 since all others would be 4.8/5.3 or aluminum) and expect to have it in their shop tomorrow. They said if it checks out they could have it ready by Monday. I guess we'll see.
Well that block showed up Monday, but had a crack between the main webs. So disappointing. I have been calling the shop daily to keep a bug in their ear. They are nice people and I understand their situation, but from my perspective this has been a very bad experience. I dropped my block off at QMP Racing 7/13. They received all the parts by 8/6. The block didn't get on the boring machine until 9/1 and I had to call them on 9/4 to find out they had damaged it. Now we're in a situation where finding a replacement isn't going to be easy nor expedient. I would argue for a new replacement block, but it turns out you can't buy a bare LY6/L96 block from GM - they only sell it as a longblock. The only new bare Gen IV blocks available are the LS2/L76, LS3/L99/L92, and the LSX. An LS2 block is about $1,200 new. Of course I'd be happy with that, but I doubt they are going to go that route. So instead I am going to have to sit on my thumb while these guys keep searching. All I can do is hope they find something and get this done in a reasonable amount of time.

If anyone knows a source for a Gen IV 6.0L+ block, iron or aluminum near the Ventura or San Fernando Valley areas in CA, please let me know. I talked to Summit and I can still exchange my Wiseco pistons if I need a difference bore size, so 6.2s will work too.
Old 09-14-2012, 01:25 PM
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How much damage was actually done to your existing block? Could you step up to say .060" over and get it cleaned up? The wall thickness is there and would be the fastest route to getting you back on the road. Just a thought.
Old 09-14-2012, 01:39 PM
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That's a good idea. I asked and it is at least .100 over and damaged near the top of the bore within the first .200 of the deck. His said the only way he'd feel comfortable using the block would be to sleeve that cylinder, but I really don't want to go that route. He is following up with his GM parts connection to see if he can't obtain a replacement block. I reiterated that an aluminum block would also be fine, but we'll see how it goes.
Old 09-14-2012, 03:31 PM
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Clint,
Sorry to hear they dropped the ball on you. You are WAY more lienant than I would be. They should just bite the bullet and replace it with a LS2 block and mark it up as a "learning exsperince". Their almost 2 months to machine a block is simply unacceptable.

best wishes,
Jim
Old 09-19-2012, 05:26 PM
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To be fair, although it still is pretty bad, they didn't get the parts until early August, so the block waited one month (not two) to get machined. Still not an acceptable delay.

I got an email from them and while they are still looking for a replacement block, they offered to sleeve my block and do all the block machine work free of charge, but would still charge for the crank polish and balancing. I have been doing some research on sleeving blocks and while it gives me some heartburn, it would save me a big chunk of money. I am going to call and see what they can tell me about the process and reliability of the repair. From what I've read the most important things are to get the right interference fit and either machine a step at the bottom of the bore or use a flanged sleeve to prevent it from shifting. Other than that I have no idea how reliable that kind of repair is or if this offer is worth considering. Thoughts?
Old 09-19-2012, 05:53 PM
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I would only consider sleeving if it was a matching numbers block for a restoration.
In this case I would get a new block.


Mike
Old 09-19-2012, 08:01 PM
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this is a sick thread I love Nova's!
Old 09-21-2012, 10:25 AM
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I spoke to the shop a bit more yesterday to get details. They leave a step at the bottom of the cylinder to retain the sleeve. The block is honed for a smooth interference fit to optimize heat transfer. They use dry ice to shrink the sleeve prior to install. No sealant / locking compounds are used to prevent loss of heat transfer. In their opinion the repair is as reliable as the original block when done properly.

I also private messaged back and forth with Steve @ Race Engine Development in Oceanside. He echoed this is not an uncommon repair and when done properly is as reliable as the original block. The important thing to note is that if the block is cracked it will likely leak. In my case, the block is not cracked and the damage did not break a water jacket. Steve was very helpful over PM and I greatly appreciate his advice.

QMP has been honest with me about what happened. If they were dishonest I think they would have just sleeved it without telling me what happened since the sleeve will not be easy to see once the fix is done. They have also offered to work with me to make things right. At this point I am leaning toward taking their offer and having them proceed with the sleeve.
Old 09-21-2012, 11:23 PM
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Okay on to other things. If you remember a while back I mocked up the accessories:



Notice how low the AC bracket sits where the tensioner attaches at the bottom. I unfortunately didn't take any photos, but when I was mocking things up I did a test fit of the sway bar and it interfered with that part of the bracket. To remedy, I through some washers under the sway bar mount to bring it down and was able to get enough clearance. So now I am following up with a more permanent solution - some aluminum spacers. I made these out of 1/2" aluminum (nevermind the temporary hardware - I need to get some socket cap screws to fit these properly)



With the spacers, here is where the swaybar sits relative to the notches in the frame:





It's hard to see, but there is still a small clearance between the bottom of the bar and the middle of the frame. I have a feeling the bar may rub here when the bushings distort under load, but not enough to hurt anything.



Now doing this is not without penalty of course. There is a 1/2" reduction in clearance between the sway bar mounts and the lower control arm. To see if it limited up travel, I tried jacking the car up by the control arm. Because there is little weight on the front of the car, the bump stop hardly compressed.



So next I removed the bumpstop and jacked the arm up until it made contact. Not surprisingly, the lower control arm hit the sway bar bracket.



In this position I measured about 1/2" of gap where the bump stop goes.



Here is a tape-measure shot of the factory-style bumpstops I currently have. The overall height is about 1-1/2" and the full width portion is about 5/8". I am not sure how much this will compress under load, but I have a feeling it may be close. Anyone have any experience in this regard to tell me about how much bumpstop compression I should expect?



Thanks for any thoughts/feedback.
Old 09-23-2012, 04:01 PM
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Not sure on the bump stops but I would think if you created a 1/2" of interference you probably should shorten them 1/2" along with the spacers that connect the sway bar to the lower control arm.
Old 09-23-2012, 08:14 PM
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Originally Posted by -TheBandit-
I spoke to the shop a bit more yesterday to get details. They leave a step at the bottom of the cylinder to retain the sleeve. The block is honed for a smooth interference fit to optimize heat transfer. They use dry ice to shrink the sleeve prior to install. No sealant / locking compounds are used to prevent loss of heat transfer. In their opinion the repair is as reliable as the original block when done properly.

I also private messaged back and forth with Steve @ Race Engine Development in Oceanside. He echoed this is not an uncommon repair and when done properly is as reliable as the original block. The important thing to note is that if the block is cracked it will likely leak. In my case, the block is not cracked and the damage did not break a water jacket. Steve was very helpful over PM and I greatly appreciate his advice.

QMP has been honest with me about what happened. If they were dishonest I think they would have just sleeved it without telling me what happened since the sleeve will not be easy to see once the fix is done. They have also offered to work with me to make things right. At this point I am leaning toward taking their offer and having them proceed with the sleeve.
I would wait for a replacement block! If it were an aluminum block and an increase for cubic inches were the reason for a sleeve job then yes but to sleeve the iron block, no way, unacceptable. These blocks are too common not to find a replacement. Check with car-part.com in your area. This is a useful tool the junk yards use to broadcast their available parts. Like the old tele-type thingy they had back in the day. Its free to use and it allows you to search specifics just use the area code and not region.
Old 09-24-2012, 01:08 PM
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The deed is already done. They are working on it now. It's not ideal, but I've talked to a lot of people with experience sleeving iron blocks and I have yet to come across a failure. Here is another thread with some discussion on the subject: https://ls1tech.com/forums/generatio...ron-block.html

The latest expected finish date for machining is this Friday.
Old 09-27-2012, 08:17 PM
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Got a call from the machine shop today. The block is finished. I couldn't pick it up today but will try tomorrow. They checked all the bearing clearances for me and came up with:

Mains: 0.0011in (Clevite P spec 0.0002-0.0018)
Rods: 0.0021in (Clevite P spec 0.0012-0.0037)

Both are within Clevite specifications, but the mains sure seem tight by performance standards. This is with stock style (p-series) Clevite bearings. I can go to a performance bearing (h-series) which is available in 0.001 increments if I want to increase clearance. I'm not sure what to do yet. I was leaning toward the p bearings because I've heard it wears better, but it isn't available over-sized and I think I may want to shoot for more clearance. Any thoughts?

Last edited by -TheBandit-; 09-27-2012 at 11:53 PM.
Old 09-27-2012, 10:07 PM
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Those are really tight mains for an iron block. I might be tempted to leave them on an alum block, but I'd want to get them closer to the high end rather than the low end..


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