Conversions & Swaps LSX Engines in Non-LSX Vehicles
Sponsored by:
Sponsored by:

Not your usual LS1/T56 Bmw

Thread Tools
 
Search this Thread
 
Old 05-31-2011, 08:37 PM
  #1  
Staging Lane
Thread Starter
 
gisqc's Avatar
 
Join Date: Feb 2009
Posts: 58
Likes: 0
Received 0 Likes on 0 Posts

Default Not your usual LS1/T56 Bmw

Hi guys!

Currently working on my Bmw E46 race car. Plan is fully gutted, roll cage, suspension work and a Gm powerplant.

I think I figured out what I want to use as of right now... finaly.. So it should be :

-Stock LS1, going for H/C/I in the future
-Faceplated TKO 600
-Sonic/Tilton Rear-mount starter driveline package (11lbs 9" flywheel/5.5" triple disk clutch package, 11.5lbs bellhousing with rear-mount starter location)

As you can see I'd like to minimize weight at the maximum, hoping for 2700ish lbs race ready. (Means driver + gas)

So far got the car to a bare shell and started to look around for needed parts since I finaly made up my mind on a drivetrain setup.








Last edited by gisqc; 07-04-2011 at 04:50 PM.
Old 06-01-2011, 08:25 AM
  #2  
TECH Regular
iTrader: (7)
 
boostnut's Avatar
 
Join Date: Aug 2010
Location: Central IL
Posts: 457
Likes: 0
Received 4 Likes on 4 Posts

Default

Looks like you'll be able to fund the machining on that 5.3 just by scrapping all of the copper you pulled out.
Old 06-01-2011, 12:36 PM
  #3  
rao
TECH Resident
iTrader: (18)
 
rao's Avatar
 
Join Date: Dec 2005
Location: Naperville, IL
Posts: 980
Likes: 0
Received 1 Like on 1 Post

Default

Should be fun
Old 06-01-2011, 01:07 PM
  #4  
TECH Enthusiast
iTrader: (3)
 
Chicago TDP's Avatar
 
Join Date: Oct 2007
Posts: 629
Likes: 0
Received 0 Likes on 0 Posts

Default

Do yourself a favor, sell that rock crusher, should be easy to get $1000 + for it.
Then, turn around and get a T56.
You will get 50+ MPH top end with a 6 speed and about 100 X more fun!
Trust me, I had a 4 speed and went to a 6 speed T56; more then happy with the change!
Old 06-01-2011, 01:24 PM
  #5  
11 Second Club
iTrader: (88)
 
the_merv's Avatar
 
Join Date: Mar 2006
Location: The Beach...
Posts: 19,737
Received 283 Likes on 215 Posts

Default

Ya get a T56 behind it...you will love the 2 extra gears.
Originally Posted by boostnut
Looks like you'll be able to fund the machining on that 5.3 just by scrapping all of the copper you pulled out.
Same thing I was thinking..lol..
Old 06-01-2011, 02:07 PM
  #6  
Staging Lane
Thread Starter
 
gisqc's Avatar
 
Join Date: Feb 2009
Posts: 58
Likes: 0
Received 0 Likes on 0 Posts

Default

With fuse box I had atleast 50lbs if not 60lbs of wires and crap.... not counting engine harness in that. A lot less will go back in!

Originally Posted by Chicago TDP
Do yourself a favor, sell that rock crusher, should be easy to get $1000 + for it.
Then, turn around and get a T56.
You will get 50+ MPH top end with a 6 speed and about 100 X more fun!
Trust me, I had a 4 speed and went to a 6 speed T56; more then happy with the change!
I don't have the transmission yet but I made alot of research and decided to chose that. This will never get on the street so overdrive is useless. It's also a track car so close ratio works better for me. My top speed is optimized with the rear-end and it will be set to what ever maximum I ever need on the track. Steep first gear is useless (beside paddock cruising) so actualy the 4 speed is a perfect combination of weight/gearing/price.
Old 06-01-2011, 02:46 PM
  #7  
TECH Senior Member
iTrader: (7)
 
Project GatTagO's Avatar
 
Join Date: Mar 2003
Location: The City of Fountains
Posts: 10,206
Received 1,482 Likes on 929 Posts

Default

Originally Posted by gisqc
With fuse box I had atleast 50lbs if not 60lbs of wires and crap.... not counting engine harness in that. A lot less will go back in!



I don't have the transmission yet but I made alot of research and decided to chose that. This will never get on the street so overdrive is useless. It's also a track car so close ratio works better for me. My top speed is optimized with the rear-end and it will be set to what ever maximum I ever need on the track. Steep first gear is useless (beside paddock cruising) so actualy the 4 speed is a perfect combination of weight/gearing/price.
If you are building a race car and don't need/want OD, then you should be looking at a real racing transmission, like a G-Force, Jerico, or similar transmission. Many can be had used for about $2000 and will have dog ring engagement and work perfectly with your reverse mount Tilton (I prefer Quarter Master) set-up. Both the Jerico and the g-force can later be retrofited with a Gear Vendors OD unit. It will allow you to split any gear without using the clutch and add a 20% O.D. for more top end.

Andrew
Old 06-01-2011, 03:10 PM
  #8  
Teching In
 
MikeJTR's Avatar
 
Join Date: Sep 2007
Posts: 34
Likes: 0
Received 1 Like on 1 Post
Default

Hi,
Looks like fun.
In order to determine if the E46 has more room between the frame rails than the E36, can you take a measurement?
On my E36, the distance between the frame rails is about 27 inches.

Thanks in advance.
Old 06-01-2011, 04:44 PM
  #9  
Staging Lane
Thread Starter
 
gisqc's Avatar
 
Join Date: Feb 2009
Posts: 58
Likes: 0
Received 0 Likes on 0 Posts

Default

Originally Posted by Project GatTagO
If you are building a race car and don't need/want OD, then you should be looking at a real racing transmission, like a G-Force, Jerico, or similar transmission. Many can be had used for about $2000 and will have dog ring engagement and work perfectly with your reverse mount Tilton (I prefer Quarter Master) set-up. Both the Jerico and the g-force can later be retrofited with a Gear Vendors OD unit. It will allow you to split any gear without using the clutch and add a 20% O.D. for more top end.

Andrew
I did a quick look around and have a hard time seeing how this would be MUCH better. A used (and raced) transmission that sells atleast 2000$ (at the best) versus a rebuilt one with many many new parts for half the price. The gear ratios in the muncie are spot on for me and I'm not looking to turn into a clutchless setup either. I'd like to know why you guys would ditch that 4 speed so much tho? It's got good ratio and suppose to hold the power I want to throw at it. And it is very cheap to rebuild to.



Distance between framerails is 28inches at the front, 27.75" at the middle and narrows to 26.5 inches just before the trans tunnel starts to take form (few inches in front of firewall?)
Old 06-01-2011, 05:12 PM
  #10  
TECH Senior Member
iTrader: (7)
 
Project GatTagO's Avatar
 
Join Date: Mar 2003
Location: The City of Fountains
Posts: 10,206
Received 1,482 Likes on 929 Posts

Default

Originally Posted by gisqc
I did a quick look around and have a hard time seeing how this would be MUCH better. A used (and raced) transmission that sells atleast 2000$ (at the best) versus a rebuilt one with many many new parts for half the price. The gear ratios in the muncie are spot on for me and I'm not looking to turn into a clutchless setup either. I'd like to know why you guys would ditch that 4 speed so much tho? It's got good ratio and suppose to hold the power I want to throw at it. And it is very cheap to rebuild to.



Distance between framerails is 28inches at the front, 27.75" at the middle and narrows to 26.5 inches just before the trans tunnel starts to take form (few inches in front of firewall?)
Dog ring transmissions aren't necessarily clutchless. You have to unload the input shaft somehow in order to shift. One way to do that is lift off the throttle and shift. Another way to do that is keep the throttle at WOT and barely slip the clutch. Try doing any of that with a synchronized transmission. I am all for the 4 speed idea. Even the T101, GF4A, and jericos will be quiet in 4th gear and have unlimited gear ratio selections.

Clearly, if you plan to use a 5.5" clutch this will be a pure race car, so why worry about synchros? Get a dogring racing transmission and enjoy. Here is a neat video of a track prepped Mustang GT350 replica. I believe it uses a GF4A transmission.

http://www.youtube.com/watch?v=5aYBB...layer_embedded

Andrew
Old 06-01-2011, 08:45 PM
  #11  
Staging Lane
Thread Starter
 
gisqc's Avatar
 
Join Date: Feb 2009
Posts: 58
Likes: 0
Received 0 Likes on 0 Posts

Default

This video makes me drool, back to the drawings board and need to fill that wallet a little bit more... and back to hours of researching again!
Old 06-08-2011, 05:53 PM
  #12  
Staging Lane
Thread Starter
 
gisqc's Avatar
 
Join Date: Feb 2009
Posts: 58
Likes: 0
Received 0 Likes on 0 Posts

Default

I emaild G-force about some "basic" info on Tex T101A (I think they own that now right?), but answer is being slow, so I will also ask on here.

First of all, is it possible to use a 2.65/1.79/1.38/1.0 Transmission to build a 1.79/1.38/1.15/1.0 one, reusing 3 of those gears and only buying the missing ratio? If so how much the extra ratio cost?

Also what parts are usually included in a "refresh" or "rebuild" and how much the parts cost?
Old 06-08-2011, 06:00 PM
  #13  
TECH Veteran
iTrader: (5)
 
chaman's Avatar
 
Join Date: Mar 2005
Posts: 4,459
Likes: 0
Received 31 Likes on 26 Posts

Default

Thats a lot of....cables. Damn.
Old 06-08-2011, 06:05 PM
  #14  
TECH Senior Member
iTrader: (7)
 
Project GatTagO's Avatar
 
Join Date: Mar 2003
Location: The City of Fountains
Posts: 10,206
Received 1,482 Likes on 929 Posts

Default

Originally Posted by gisqc
I emaild G-force about some "basic" info on Tex T101A (I think they own that now right?), but answer is being slow, so I will also ask on here.

First of all, is it possible to use a 2.65/1.79/1.38/1.0 Transmission to build a 1.79/1.38/1.15/1.0 one, reusing 3 of those gears and only buying the missing ratio? If so how much the extra ratio cost?

Also what parts are usually included in a "refresh" or "rebuild" and how much the parts cost?
The short answer is: you can probably get really close. Here is their gear chart:

http://www.gforcetransmissions.com/p...2007%20(2).pdf

You can choose any gear given a particular input and cluster gear. So basically you have to stay within the columns on the gear chart.

I also would never build a trans with the gears you specified. It would be a ridiculously close split between 2nd and 3rd. Remember, you are building a lightweight car with an engine that makes a lot of torque. This isn't going to be a 4 cylinder with the narrow power band. On top of that, the 1.79 first gear will be terrible for getting the car moving. If you plan on using a small diameter racing clutch it will burn up very fast because it will be so hard to get the car moving from a dead stop.

If you want nice close ratios, you can mimic a Muncie close ratio M21/22.

2.199, 1.649, 1.274, 1.000

When dealing with G-Force, it is best to call. They aren't very email friendly.

Andrew
Old 06-08-2011, 08:13 PM
  #15  
Staging Lane
Thread Starter
 
gisqc's Avatar
 
Join Date: Feb 2009
Posts: 58
Likes: 0
Received 0 Likes on 0 Posts

Default

Originally Posted by Project GatTagO
The short answer is: you can probably get really close. Here is their gear chart:

http://www.gforcetransmissions.com/p...2007%20(2).pdf

You can choose any gear given a particular input and cluster gear. So basically you have to stay within the columns on the gear chart.

I also would never build a trans with the gears you specified. It would be a ridiculously close split between 2nd and 3rd. Remember, you are building a lightweight car with an engine that makes a lot of torque. This isn't going to be a 4 cylinder with the narrow power band. On top of that, the 1.79 first gear will be terrible for getting the car moving. If you plan on using a small diameter racing clutch it will burn up very fast because it will be so hard to get the car moving from a dead stop.

If you want nice close ratios, you can mimic a Muncie close ratio M21/22.

2.199, 1.649, 1.274, 1.000

When dealing with G-Force, it is best to call. They aren't very email friendly.

Andrew
I will try to look at the gear chart more closely, I was just wondering if say a 1.79 ratio for first gear and second gear is same gear set or it's different to make it work. I don't have time to call much and english isn't my first language.. emails are so much easier with technical stuff.

For the ratios I'm pretty confident it's what I need, anything higher than 1.79 first (considering 1.0 as last gear) will be useless on the track and alot more prone to spinning. I'm only going to have a 4 speed so I'd like to make it 4 usable speed. than 2-3-4 are just close ratios which gets closer (makes sense, faster you go and harder it gets to accelerate). If I space them more it will just makes to much gap (notice I dont NEED to downshift everytime, I can stay in higher gear still) but when flooring it on the straight I can't have a better combination of gears anything taller and it's useless... my first is geard to be able to pull me from lowest speed (tops at 90mph, but is in powerband from 45mph) and my last is geared for max speed (should redline at ~160 or ~175 mph depending on rear-end). Rest is balanced between the 2!
Old 06-08-2011, 08:39 PM
  #16  
TECH Senior Member
iTrader: (7)
 
Project GatTagO's Avatar
 
Join Date: Mar 2003
Location: The City of Fountains
Posts: 10,206
Received 1,482 Likes on 929 Posts

Default

Originally Posted by gisqc
I will try to look at the gear chart more closely, I was just wondering if say a 1.79 ratio for first gear and second gear is same gear set or it's different to make it work. I don't have time to call much and english isn't my first language.. emails are so much easier with technical stuff.

For the ratios I'm pretty confident it's what I need, anything higher than 1.79 first (considering 1.0 as last gear) will be useless on the track and alot more prone to spinning. I'm only going to have a 4 speed so I'd like to make it 4 usable speed. than 2-3-4 are just close ratios which gets closer (makes sense, faster you go and harder it gets to accelerate). If I space them more it will just makes to much gap (notice I dont NEED to downshift everytime, I can stay in higher gear still) but when flooring it on the straight I can't have a better combination of gears anything taller and it's useless... my first is geard to be able to pull me from lowest speed (tops at 90mph, but is in powerband from 45mph) and my last is geared for max speed (should redline at ~160 or ~175 mph depending on rear-end). Rest is balanced between the 2!
Let me try again, because you don't seem to be getting it. A trans with a 1.79 1st gear won't even get the car moving without burning up the clutch. The split between 2nd, 3rd and 4th will be completely useless.

Watch the video that I posted again. I am sure that car has a transmission with a first gear around 2.50 and evenly split 2nd, 3rd, and 4th gears. When you are racing you don't want to be shifting all the time. This isn't Forza.

Andrew
Old 06-08-2011, 08:39 PM
  #17  
Staging Lane
 
Tongboy's Avatar
 
Join Date: Dec 2005
Location: Portland, Oregon
Posts: 86
Likes: 0
Received 0 Likes on 0 Posts
Default

why the e36 diff? why not source the required rear subframe from the e46 m3 which is easily regarded as a stronger unit? you can fairly easily source the final drive options in that range you'd need as well.

good luck getting it that light - the closest right now is a done up e36 and if i'm recalling the thread correctly he's shooting for 2700lbs race weight as well and it looks like he'll make it in the e36, lot more sheetmetal in the e46 chassis...
Old 06-08-2011, 09:07 PM
  #18  
Staging Lane
Thread Starter
 
gisqc's Avatar
 
Join Date: Feb 2009
Posts: 58
Likes: 0
Received 0 Likes on 0 Posts

Default

Originally Posted by Tongboy
why the e36 diff? why not source the required rear subframe from the e46 m3 which is easily regarded as a stronger unit? you can fairly easily source the final drive options in that range you'd need as well.

good luck getting it that light - the closest right now is a done up e36 and if i'm recalling the thread correctly he's shooting for 2700lbs race weight as well and it looks like he'll make it in the e36, lot more sheetmetal in the e46 chassis...
Maybe not with an LS1 but it's been done, few race E46's are below 2600, there's also an E36 I know of is about 2200lbs (wet i think, no driver). It can be done I'm sure, we will see if I can.. I'm lightweight driver to! And E36 diff because they are half the price of the E46 stuff when being built lsd. (Diffsonline/turner etc) And since I'll be using low gearing (2.93/3.15) it will be strong enough, and it's lighter to! Cheaper, strong enough and light.. can't ask for more!

I definitly get your point about the first gear. My point is anything higher than that (2.2, 2.5) will ONLY serve to get the car moving. It will be to low for track, if I use it I will only be spinning all over the place and when you are going slow the power will be more than enough to get you back moving. On other gears closer ratio = better acceleration on straights. Like I said, I don't need to downshift everytime to be at the exact sweet spot, so I can pull off a higher gear if needed. Now I see a few "race" trannies geared with low first, how bad is the clutch going to be hit doing this. (Getting the car moving is mostly paddock cruising etc won't be all the time for sure). I mean... (street compared) it's just like starting in second in some cars (no torque cars), or third depending on gears. Nothing impossible, now I understand they don't use lightweight packages tho. So will it be worth to "sacrifice" a gear ONLY to get the car moving when it will be lightweight (easier to get moving) and have torque?

Last edited by gisqc; 06-08-2011 at 09:40 PM.
Old 06-09-2011, 11:49 AM
  #19  
TECH Senior Member
iTrader: (7)
 
Project GatTagO's Avatar
 
Join Date: Mar 2003
Location: The City of Fountains
Posts: 10,206
Received 1,482 Likes on 929 Posts

Default

Originally Posted by gisqc
.....My point is anything higher than that (2.2, 2.5) will ONLY serve to get the car moving. .....
That's not true at all. I just punched in the info into a special spreadsheet that I have, and using a 1.78 1st gear with a 3.08 rear end and a 25inch tire, first gear will take you to 92mph at 6850 RPM. I can think of many tracks where you would want to be going around a corner at speeds much lower than 92 mph and have the ability to accelerate out of a corner.

Using the 2.20 or even the 2.5 first gear makes a lot more sense, and you'll actually be able to get the car moving without having to burn up a $1000 clutch. Small diameter clutches aren't made to be slipped.

Andrew
Old 06-09-2011, 04:09 PM
  #20  
Staging Lane
Thread Starter
 
gisqc's Avatar
 
Join Date: Feb 2009
Posts: 58
Likes: 0
Received 0 Likes on 0 Posts

Default

Originally Posted by Project GatTagO
That's not true at all. I just punched in the info into a special spreadsheet that I have, and using a 1.78 1st gear with a 3.08 rear end and a 25inch tire, first gear will take you to 92mph at 6850 RPM. I can think of many tracks where you would want to be going around a corner at speeds much lower than 92 mph and have the ability to accelerate out of a corner.

Using the 2.20 or even the 2.5 first gear makes a lot more sense, and you'll actually be able to get the car moving without having to burn up a $1000 clutch. Small diameter clutches aren't made to be slipped.

Andrew
True on that, but on a 92mph first gear I still get like 45mph at 3500ish rpm, which is where the powerband starts and for the speed it will still pull very hard. I'll go check numbers again see what I could do but the Muncie was at the very limit with 2.2 first gear. Actually the whole point of this convo is I have my eyes on a 2.xx/1.78/1.38/1.0 tranny and the cheapest close ratio would be the option I stated, other wise I have to redo the 3 first gear probably.


Quick Reply: Not your usual LS1/T56 Bmw



All times are GMT -5. The time now is 09:37 PM.