Conversions & Swaps LSX Engines in Non-LSX Vehicles
Sponsored by:
Sponsored by:

6.0L and 200-4R

Thread Tools
 
Search this Thread
 
Old Dec 22, 2014 | 05:40 PM
  #1  
HOTSIX's Avatar
Thread Starter
Teching In
 
Joined: Mar 2011
Posts: 23
Likes: 0
Default 6.0L and 200-4R

Gathering parts for my G body (GN) 6.0L swap.

Ill be using the 200-4R with the 6.0L - question is in order to use the 200-4R I need to use a mod for the TV cable. Does this mean that I have no choice but to use a DBC throttle body and there is no option for me to use a DBW TB?

Ill likely swap it out to a 4L60 or 4L80 however, I'm starting out with a built 200.

Anyone?
Reply
Old Dec 22, 2014 | 06:30 PM
  #2  
76larkman's Avatar
TECH Enthusiast
 
Joined: Sep 2014
Posts: 732
Likes: 1
From: alburnett, iowa
Default

There is nothing for it to work off of on DBW so you probably are limited to cable like you said. Why dont you want to use cable, everything you have DBW.? You can probably sell the 200r4 being built so you can go 4L60E probably better to go newer route anyway do to being more popular tranny.
Reply
Old Dec 22, 2014 | 07:36 PM
  #3  
S10xGN's Avatar
TECH Junkie
iTrader: (11)
 
Joined: Jul 2005
Posts: 3,782
Likes: 7
From: Port Neches, TX
Default

There are some (buried) threads here from way back, guys have attached the TV cable directly to the pedal.
Reply
Old Dec 22, 2014 | 07:39 PM
  #4  
speedtigger's Avatar
Old School Heavy
15 Year Member
Photogenic
Liked
Loved
iTrader: (16)
 
Joined: May 2010
Posts: 8,835
Likes: 84
From: Florida
Default

If going factory computer controlled EFI, i would sell the 200 and go 4L80e
Reply
Old Dec 22, 2014 | 07:42 PM
  #5  
S10xGN's Avatar
TECH Junkie
iTrader: (11)
 
Joined: Jul 2005
Posts: 3,782
Likes: 7
From: Port Neches, TX
Default

Originally Posted by speedtigger
If going factory computer controlled EFI, i would sell the 200 and go 4L80e
The 200 is a great little trans, will fit almost anywhere, and powertrain losses are one of the lowest of all autos. His is already built, so why waste it?
Reply
Old Dec 22, 2014 | 07:46 PM
  #6  
speedtigger's Avatar
Old School Heavy
15 Year Member
Photogenic
Liked
Loved
iTrader: (16)
 
Joined: May 2010
Posts: 8,835
Likes: 84
From: Florida
Default

The 4L80e is inherently and notably stronger and it will drive better, especially with a high stall torque converter. The 200 is a specialty piece and only a handful of people in the country truly know how to build one to take any real power. Then there is his aforementioned compatibility problem. Why struggle unnecessarily?
Reply
Old Dec 22, 2014 | 07:55 PM
  #7  
S10xGN's Avatar
TECH Junkie
iTrader: (11)
 
Joined: Jul 2005
Posts: 3,782
Likes: 7
From: Port Neches, TX
Default

A matter or preference at best, and maybe not wanting to chop up the tunnel. The 4L80 is prolly 100# heavier. I actually lifted a billet l/u converter for one and it had to weight 90# as opposed to maybe 35# the PI VIg for the 200 would weigh...
Reply
Old Dec 22, 2014 | 08:05 PM
  #8  
speedtigger's Avatar
Old School Heavy
15 Year Member
Photogenic
Liked
Loved
iTrader: (16)
 
Joined: May 2010
Posts: 8,835
Likes: 84
From: Florida
Default

For me the choice has nothing to do with preference. Each has it's features and attributes. For me it is a matter of what is practical for a given application. As far as all the size and weight ideas that you have, I am not sure where you got that information. Check out this information from Jake's transmission:

What about size/weight of the 4L80E?

The 4L80E weighs 178 lbs in typical configuration. A 4L60E weighs approx. 135-140 lbs, a TH400 weighs 135 lbs, a TH350 weighs 125 lbs. All weights are without converter and dry with stock components. Converter weights will be similar for a given combination with the same size converter. i.e. 12”, 9.5”, 8”.

The 4L80E is very close to the same length as a 4L60E. Oftentimes we have swapped these units out without cutting the driveshaft, just a yoke change. It is more robust in the area behind the bellhousing than most other units. This is also the area where the cooler lines attach. The biggest fitment issue we see is in the cooler line area. Part of the issue is that the cooler lines on a 4L80E are not angled but come straight out of the case. In some cars the early cores (91-96) fit better than the 97-up cores due to the cooler line placement. We know from various installs that the 4L80E fits fairly easily in the 67-69 GM F-Body cars (Camaros Firebirds, and typically X-body Nova’s), 70-81 F-Body. 98-02 F-Body. 68-72 A-Body (Chevelles, Cutlass, GTO, etc), as well as the 78-87 G-Body cars (Malibu, Regal, Cutlass). We have customers who have installed them in 64-67 Chevelles with minor floorpan work.
http://www.jakesperformance.com/4L80E_FAQ.html
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-1

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-2

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-3

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-4

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-5

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
story-6

Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

 Verdad Gallardo
story-7

Awesome K5 Blazer Restomod Comes With C7 Corvette Power

 Verdad Gallardo
story-8

10 Camaros You Should Never Buy

 
story-9

10 LS Engine Myths That Refuse to Die

 Verdad Gallardo
Old Dec 23, 2014 | 08:12 AM
  #9  
garys 68's Avatar
TECH Junkie
15 Year Member
Photogenic
iTrader: (1)
 
Joined: Dec 2007
Posts: 3,724
Likes: 39
From: Camdenton, MO
Default

I've seen a couple solutions maintaining DBW and using a TV cable.
If your 6.0 is a 24x reluctor, consider a 411 ecu and DBC harness.
Otherwise, as pointed out, some have adapted the TV cable controller directly to the pedal. There's a Porsche 928 swap on another forum where the DBW pedal was modified to operate an accelerator cable. The opposite end of the cable was hooked to a faux TB that operated the TV cable. Kinda complicated but kept the travel and geometry correct.
Reply
Old Dec 23, 2014 | 09:28 AM
  #10  
user 4737373's Avatar
Banned
 
Joined: Feb 2013
Posts: 3,540
Likes: 207
Default

Originally Posted by S10xGN
A matter or preference at best, and maybe not wanting to chop up the tunnel. The 4L80 is prolly 100# heavier. I actually lifted a billet l/u converter for one and it had to weight 90# as opposed to maybe 35# the PI VIg for the 200 would weigh...
Depending on the oil pan and mounting components used, a 2004R or 4L80 can be installed into a G-body behind an LS at an optimized inclination angle without having to cut the floor. The 4L80 is indeed close to 250 lbs. when you include the weight of the converter, which translates to a 200-205 lb. static load transferred to the crossmember through the rear mount.

I had to validate all of this during the development of the new Hooker G-body crossmember for use in the FEA analysis, so I witnessed it all personally.

It may be valuable for the OP to know that the Hooker crossmember is modular in design and will allow him to reconfigure his powertrain from a 2004R to a 4L80 set-up down the road without having to buy a new crossmember; all that will be needed is to purchase a cantilevered 4L80 adapter bracket for $40.
Reply
Old Dec 23, 2014 | 10:20 AM
  #11  
Bilster's Avatar
TECH Regular
15 Year Member
Photogenic
iTrader: (21)
 
Joined: Nov 2007
Posts: 413
Likes: 0
From: Albuquerque, New Mexico
Default

I'm planning to use a built 200 4R behind my 5.3 in my '66 Camino. I don't have the same problem you do because I'm using a DBC set up. But could you tell me how you are addressing the Vehicle Speed Sensor. How are you adapting one to your 200?
Reply
Old Dec 25, 2014 | 09:30 AM
  #12  
HOTSIX's Avatar
Thread Starter
Teching In
 
Joined: Mar 2011
Posts: 23
Likes: 0
Default

Thanks for the replies fellas.

I'm not against the DBC option but I figured it's the only way to use the 200 as the TV cable must be used. Another $1200-1500 would get me into a 4L80 however and permit me to use the DBW.

Ideally, I'd like a 4L80E but this is a budget build for me...(what build isn't right?)

The trans (200) I currently have has been built with billet internals and built by a guy who knows these 200's. Speedtigger you're absolutely correct in what you've said about the builders of these transmissions. I had to do quite a bit of hunting before I took it somewhere for fear of wasted cash and a weak trans.

Toddoky I have been following your G-Body thread and I thank you for the time and effort you have put into it for guys like me. Based upon your thread and what I see and hear from others I have decided that the Holley / Hooker parts are what I will buy. The convenience of keeping the X member and only buying the $40 piece (prob when I break my 200 lol) makes buying it too much common sense. The mounts and accessory drives are also top notch and will be purchased for this swap.

Here's what's done to my 200:
- CK Performance Stage I rebuild kit
- CK Shift Kit
- 13 Vane pump rotor
- 12" 2800 stall converter
- Billet foreward clutch drum
- Teflon pump bushing
- Hardend stator shaft
- Super Servo
- Sonnax .500" boost valve

It's anyone's guess how much that will handle HP wise...I just read an article at Super Chevy on how to build a 200 to handle 400-800 HP via some parts and methods from Art Carr.

http://www.superchevy.com/how-to/tra...converter.html

I believe all thats required to use the 200 is a spring change and a bracket on the TB....but maybe someone else can chime in as Blister brought up an important issue...the VSS. How do us 200 guys fix that issue?

Last edited by HOTSIX; Dec 26, 2014 at 12:50 PM. Reason: add
Reply
Old Dec 25, 2014 | 09:46 AM
  #13  
93Z2871805's Avatar
TECH Fanatic
Veteran: Air Force
15 Year Member
iTrader: (5)
 
Joined: Jun 2008
Posts: 1,736
Likes: 50
Default

Is a manual valve body out of the question for you OP?
Reply
Old Dec 25, 2014 | 12:44 PM
  #14  
garys 68's Avatar
TECH Junkie
15 Year Member
Photogenic
iTrader: (1)
 
Joined: Dec 2007
Posts: 3,724
Likes: 39
From: Camdenton, MO
Default

Cable output VSS from Dakota Digital with pass through for your speedo (SEN-01-4160). Puts out a sine wave signal for accurate speed sensing by the ecu. It does not put out a high enough pulse rate to operate the stock DBW cruise control.

http://www.dakotadigital.com/index.c...rod/prd109.htm
Reply
Old Dec 26, 2014 | 12:49 PM
  #15  
HOTSIX's Avatar
Thread Starter
Teching In
 
Joined: Mar 2011
Posts: 23
Likes: 0
Default

Thanks Garys 68!

I followed your build thread way back when. Nice setup. Yours is one of many that inspired me.

93Z2871805 - I am not opposed to it...however opening up the trans is more than I am hoping to do. I paid $600 for an original GN valve body not long ago.

Seems like a hassle to hack up some kind of solution for DBW...think I might just go DBC and avoid the hassle. I think my trans is built enough to handle what I'll throw at it.

Have a look at this:

www.cpttransmission.com

Their 500-750 HP trans is built very similar to mine...but probably with more clutch plates.

Last edited by HOTSIX; Dec 26, 2014 at 12:53 PM. Reason: web add
Reply
Old Dec 26, 2014 | 07:12 PM
  #16  
93Z2871805's Avatar
TECH Fanatic
Veteran: Air Force
15 Year Member
iTrader: (5)
 
Joined: Jun 2008
Posts: 1,736
Likes: 50
Default

Originally Posted by HOTSIX
Thanks Garys 68!

I followed your build thread way back when. Nice setup. Yours is one of many that inspired me.

93Z2871805 - I am not opposed to it...however opening up the trans is more than I am hoping to do. I paid $600 for an original GN valve body not long ago.

Seems like a hassle to hack up some kind of solution for DBW...think I might just go DBC and avoid the hassle. I think my trans is built enough to handle what I'll throw at it.

Have a look at this:

www.cpttransmission.com

Their 500-750 HP trans is built very similar to mine...but probably with more clutch plates.
I can understand where you're coming from, and honestly I would just run the DBC setup with the TV cable and be done with it.
Reply
Old Dec 26, 2014 | 08:22 PM
  #17  
Fry_'s Avatar
TECH Fanatic
 
Joined: Aug 2011
Posts: 1,324
Likes: 6
From: Marengo, Ia
Default

Originally Posted by HOTSIX
but maybe someone else can chime in as Blister brought up an important issue...the VSS. How do us 200 guys fix that issue?
Originally Posted by garys 68
Cable output VSS from Dakota Digital with pass through for your speedo (SEN-01-4160). Puts out a sine wave signal for accurate speed sensing by the ecu. It does not put out a high enough pulse rate to operate the stock DBW cruise control.
Couldn't you just use the VSS thats built into the stock GN speedo.
Reply
Old Dec 26, 2014 | 09:51 PM
  #18  
jmd's Avatar
jmd
TECH Addict
20 Year Member
Photogenic
Liked
Loved
iTrader: (4)
 
Joined: May 2002
Posts: 2,620
Likes: 36
From: T56th Street, Aridzona
Post

Originally Posted by Fry_
Couldn't you just use the VSS thats built into the stock GN speedo.
It requires signal conversion from sq. to sine and ratio multiplication. What Gary linked requires less work and is closer to what the PCM needs.
Reply




All times are GMT -5. The time now is 02:38 AM.

story-0
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-1
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-2
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-3
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-4
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-5
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE
story-6
Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

Slideshow: A one-off sports car that looks like a vintage Italian exotic-but hides a C6 Corvette underneath-just sold for the price of a new mid-engine Corvette.

By Verdad Gallardo | 2026-03-23 18:53:41


VIEW MORE
story-7
Awesome K5 Blazer Restomod Comes With C7 Corvette Power

Slideshow: A heavily reworked 1972 K5 Blazer swaps its off-road roots for a low-slung street-focused build with modern V8 power.

By Verdad Gallardo | 2026-03-09 18:08:45


VIEW MORE
story-8
10 Camaros You Should Never Buy

Slideshow: There are thousands of used Camaros on the market but we think you should avoid these 10

By | 2026-02-17 17:09:30


VIEW MORE
story-9
10 LS Engine Myths That Refuse to Die

Slideshows: Which one of these myths do you believe?

By Verdad Gallardo | 2026-01-28 18:10:11


VIEW MORE