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Turbo and PCV?

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Old Sep 19, 2017 | 03:55 PM
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Default Turbo and PCV?

I have searched and read about this alot. I can't seem to find any solid info or agreement, like most things I research

I have a S475 with a SBE 6.0

I've just finally got to where I can start getting into a little boost. (Not sure how much because I had to send my AEM boost gauge back for repairs today, it was bad right out of the box). My best guess is around 5 to 7 lbs as I used the lighter springs in my wastegates....

I noticed today that The O ring under the oil fill tube was bulged out..... Also noticed that I'm getting some oil in the charge pipes....... I have had the PCV hooked up UNTIL I noticed this today and I have now disconnected it and am venting to atmosphere.

I have read that this will possibly give you that stinky oil smell and you will no longer have the PCV pulling water condensation out of the oil......

Can someone please break it down into complete noob terms for this novice 1st time turbo guy?

My options are either vent to atmosphere or setup a catch can right????? And you shouldn't use a PCV system when you have boost from a turbo or supercharger because you are starting to pressurize the crankcase???? Do I have this right?

Please you guys, take me to school on this issue, I want to learn.
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Old Sep 19, 2017 | 04:06 PM
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So you can have several options for crank case ventilation.
-Open Breathers
-Race/Draft Can
-PCV Can

I know plenty of guys who have breathers on each valve cover and that's it.
They don't really notice an oil smell but they do get an oil film surrounding the breathers which is why you see a rag wrapped around open breathers.

The other option is a catch can, pony up and buy the Mighty Mouse unit and while your at it ask David what he recommends for your particular setup.
David has extensive knowledge regarding PCV system architecture and he'll guide you in the right direction.
Am improperly sized/setup vent system will still cause issues, ask me how I know lol.
If your wanting to avoid the oil smell and keep clean air flowing through your crankcase which extends oil life and what not then a PCV system is what you need and again, contact David at Mighty Mouse.
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Old Sep 19, 2017 | 04:16 PM
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Holy fast reply Batman!

Ok this helps alot thankyou! For now, I will just be venting with open breathers. It's funny you mentioned Mighty Mouse, I was just looking at David's website earlier this afternoon!! And more than likely I will be contacting him to purchase a can system of some type.

Do you think that having the stock PCV system connected was what caused the oil fill tube O ring to bulge out??? The stock PCV system was pressurizing the crankcase a little bit????

Thanks for the reply, I have read many of your other posts and learned from all of them.
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Old Sep 19, 2017 | 04:19 PM
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10 AN lines off the valve covers to a breather can.
Attached Thumbnails Turbo and PCV?-20170720_154655.jpg  
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Old Sep 19, 2017 | 04:31 PM
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Originally Posted by ElQueFør
Holy fast reply Batman!

Ok this helps alot thankyou! For now, I will just be venting with open breathers. It's funny you mentioned Mighty Mouse, I was just looking at David's website earlier this afternoon!! And more than likely I will be contacting him to purchase a can system of some type.

Do you think that having the stock PCV system connected was what caused the oil fill tube O ring to bulge out??? The stock PCV system was pressurizing the crankcase a little bit????

Thanks for the reply, I have read many of your other posts and learned from all of them.
Definitely.
I've got too small of lines on my catch can setup currently and at 12 lbs. it pushed my dipstick out and made a huge oily mess lol.
The PCV system is one of those items I feel like its okay to go a little overkill on.
I'll be using a -12 AN to one side of the can and using the other side as directed with 3/8" line going to the manifold vacuum.
It's definitely overkill but I don't want to do it again when I turn the boost up more.
This arrangement gets me no oily smell and clean air in the crank case, win win baby!
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Old Sep 19, 2017 | 04:59 PM
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Originally Posted by 01CamaroSSTx
10 AN lines off the valve covers to a breather can.
That looks real clean. Gives me ideas how I might setup a can when I do install one. Is that pushlock hose on there?

Originally Posted by The ******
Definitely.
I've got too small of lines on my catch can setup currently and at 12 lbs. it pushed my dipstick out and made a huge oily mess lol.
The PCV system is one of those items I feel like its okay to go a little overkill on.
I'll be using a -12 AN to one side of the can and using the other side as directed with 3/8" line going to the manifold vacuum.
It's definitely overkill but I don't want to do it again when I turn the boost up more.
This arrangement gets me no oily smell and clean air in the crank case, win win baby!
Ok I'm glad to know! Like I said this is my first turbo build so it's been one hell of a learning curve for me This build has actually been a lot of firsts for me, using AN line and fittings for example.

How big are your lines? Were you worried about blowing a timing cover or rear main seal when you pushed the dipstick out at 12PSI?

If you get a chance post up pics of your setup. I'm definitely a visual person and I'd love to see how you setup your system.
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Old Sep 19, 2017 | 06:35 PM
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if you care about the engine you will connect a PCV valve to the intake manifold and let it draw on the crankcase. The air inlet to the crankcase to replace what is lost to the intake manifold comes from the compressor inlet (pre-turbo) but AFTER the air cleaner (so clean filtered air goes into the crankcase).

We consider the crankcase closed in true high mileage daily driver applications, so no large flow is necessary. More flow may be required if crankcase blow-by is increased beyond high mileage acceptable limits which vary person to person opinion. Usually small/tiny lines suffice for low-blowby engines which have low flow requirements in their crankcases. The reason we do not use super-tiny lines is because they might clog, which can be catastrophic. So use a large enough line that you are confident it will not, will never clog. Do not worry about "flow" because there is minimal flow.

More info:
The combustion process produces byproducts some of which passes piston rings. These products either remain as a gas state or become solvated by engine oil as part of the liquid. Any gas state molecules are able to "vacuumed" out of the crankcase by PCV action, which will reduce their influence on engine oil quality. Combustion byproduct typically reduces the quality of engine oil, all factory engine are equipped with some form of PCV system to ensure longest-life oil service intervals and minimal engine wear. For a similar reason all OEM vehicles are equipped with paper style air filters-but that is another discussion.

Last edited by kingtal0n; Sep 19, 2017 at 06:43 PM.
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Old Sep 19, 2017 | 09:01 PM
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One 10an line from each valve cover to a catch can filled with coarse steel wool. Two years, no issues. I used two right side valve covers and billet oil fill to 10an adapters to make the install simple.
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Old Sep 19, 2017 | 10:25 PM
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Originally Posted by 3 window
One 10an line from each valve cover to a catch can filled with coarse steel wool. Two years, no issues. I used two right side valve covers and billet oil fill to 10an adapters to make the install simple.
Nice... The pics really help me visualize how I'll set this up. That's a very clean looking setup. I have extra valve covers laying around and I may just steal your idea

You don't have any part numbers or sources for which you bought those oil fill to AN adapters do you? I'm finding some on Fleabay but just curious......

What purpose does the steel wool serve?

It looks like your MAP sensor hold down is exactly the same as the one I made to hold my ZR1 map sensor in. Is that a ZR1 map???
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Old Sep 19, 2017 | 10:49 PM
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The adapters are from Hawksmotorsports on eBay. About $35 a piece. Don’t worry about stealing my idea, go for it! The steel wool keeps any oil residue from contaminating or coming out of the breather. The map sensor was an Ls1 style map from EFI source. I was worried about it blowing out under boost so I made the little bracket to hold it down. I’ve since moved on to a billet Holley map that’s 1/8 npt and it’s treaded into the vacuum log you can see on the firewall.
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Old Sep 20, 2017 | 12:54 AM
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Fancy carpentry stores sell stainless wool thats a real course run for burnishing, it works great in catch can baffles and even mufflers..
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Old Sep 20, 2017 | 10:18 AM
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Originally Posted by ElQueFør
That looks real clean. Gives me ideas how I might setup a can when I do install one. Is that pushlock hose on there?



Ok I'm glad to know! Like I said this is my first turbo build so it's been one hell of a learning curve for me This build has actually been a lot of firsts for me, using AN line and fittings for example.

How big are your lines? Were you worried about blowing a timing cover or rear main seal when you pushed the dipstick out at 12PSI?

If you get a chance post up pics of your setup. I'm definitely a visual person and I'd love to see how you setup your system.
I will take some pics and post them up this evening.
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Old Sep 20, 2017 | 11:45 AM
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Originally Posted by ElQueFør
That looks real clean. Gives me ideas how I might setup a can when I do install one. Is that pushlock hose on there?



Ok I'm glad to know! Like I said this is my first turbo build so it's been one hell of a learning curve for me This build has actually been a lot of firsts for me, using AN line and fittings for example.

How big are your lines? Were you worried about blowing a timing cover or rear main seal when you pushed the dipstick out at 12PSI?

If you get a chance post up pics of your setup. I'm definitely a visual person and I'd love to see how you setup your system.
I'm currently running 3/8" line throughout which is waaaaay too small.
I feel like I got lucky just blowing out the dipstick and no other damage occurred, it didn't help that I was in 5th gear at full song trying to run down a N20 vette lol.
My system ties into the factory PCV system and pics do no good because you can't see anything.
I'd suggest either a setup like 3 Windows or a MM PCV setup.
MM has a 3 port PCV can that would enable you to run a -10 from each valve cover and then run a 3/8" line to a manifold vacuum source for PCV operation which to me is ideal but 3 Windows setup is probably a lot more cost effective.
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Old Sep 20, 2017 | 11:48 AM
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The best solution is a vacuum pump. PCV valves only draw vacuum when your engine is making intake manifold vacuum, which is when you really don't need as much venting because your engine is making less blow-by. PCV valves also introduce oil into your combustion chambers which lowers the octane of your fuel,and causes detonation.


Pressure in your crankcase not only causes oil leaks, it can also force oil past your valve guides and into your combustion chambers.

Catch cans work if you have large enough tubes running from your engine to them to maintain no positive pressure. The hoses need to be larger than you would think.

A vacuum pump will stop oil leaks, add horsepower, keep your oil cleaner, and prevent oil in your combustion chambers.
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Old Sep 20, 2017 | 12:57 PM
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Originally Posted by 3 window
The adapters are from Hawksmotorsports on eBay. About $35 a piece. Don’t worry about stealing my idea, go for it! The steel wool keeps any oil residue from contaminating or coming out of the breather. The map sensor was an Ls1 style map from EFI source. I was worried about it blowing out under boost so I made the little bracket to hold it down. I’ve since moved on to a billet Holley map that’s 1/8 npt and it’s treaded into the vacuum log you can see on the firewall.
Cool, I went ahead and bought 2 of them last night, they've already shipped too!!! Any reason why you switched to the other MAP?

Originally Posted by pdxmotorhead
Fancy carpentry stores sell stainless wool thats a real course run for burnishing, it works great in catch can baffles and even mufflers..
I'll have to keep that in mind, my ride is at the exhaust shop getting TWO 5" diesel straight through mufflers connected to my 5" DP, one in front of the other. I'll have to rig up some king of resonator with that steel wool if it STILL ends up not being enough. After building the entire hot and cold side myself, I figured I'd farm out the very last bit of pipework and muffler install. I HATE doing anything exhaust related that involves being underneath the vehicle

Originally Posted by 01CamaroSSTx
I will take some pics and post them up this evening.
Right on!

Originally Posted by The ******
I'm currently running 3/8" line throughout which is waaaaay too small.
I feel like I got lucky just blowing out the dipstick and no other damage occurred, it didn't help that I was in 5th gear at full song trying to run down a N20 vette lol.
My system ties into the factory PCV system and pics do no good because you can't see anything.
I'd suggest either a setup like 3 Windows or a MM PCV setup.
MM has a 3 port PCV can that would enable you to run a -10 from each valve cover and then run a 3/8" line to a manifold vacuum source for PCV operation which to me is ideal but 3 Windows setup is probably a lot more cost effective.
What is this 3 Windows you speak of?? For right now, I've just got the factory PCV stuff open to atmosphere. My plan is to build a catch can setup exactly like 3 window posted. A local gearhead suggested a vacuum pump sourced from a S10 blazer. Well it was actually a smog pump turned INTO a vacuum pump for crankcase evac..... I'm researching that right now..... Looks like several junkyard donor vehicles could be good candidates for repurposing a smog pump into a vacuum pump.

Originally Posted by nhra686
The best solution is a vacuum pump. PCV valves only draw vacuum when your engine is making intake manifold vacuum, which is when you really don't need as much venting because your engine is making less blow-by. PCV valves also introduce oil into your combustion chambers which lowers the octane of your fuel,and causes detonation.


Pressure in your crankcase not only causes oil leaks, it can also force oil past your valve guides and into your combustion chambers.

Catch cans work if you have large enough tubes running from your engine to them to maintain no positive pressure. The hoses need to be larger than you would think.

A vacuum pump will stop oil leaks, add horsepower, keep your oil cleaner, and prevent oil in your combustion chambers.
Ha! Funny you mentioned this as it was just earlier today that a friend of mine mentioned the electric smog pump from a junkyard as a crankcase vacuum pump. Might take some disassembly to remove some check valves, remove any carbon elements that wouldn't like the oil but I'm definitely thinking about giving this a go. I'll just have the vented catch can for now, but I'm going to eventually hit the yards and see what I can turn up in the way of pumps for crankcase evacuation.
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Old Sep 20, 2017 | 01:17 PM
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I orig ran the LS6 valley cover and used that PCV setup-I was getting oil in the intake, so I added an oil sep, later moved the PCV to the valve cover, and got very little oil in the sep.
I also added a check valve so I didn't blow boost back in the engine
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Old Sep 20, 2017 | 01:39 PM
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The reason I changed is because the last map took a dump. My “Holley guy” only had the stainless 5 bar, so that’s what I went with. Been flawless so far.
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Old Sep 20, 2017 | 09:47 PM
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if you pull vacuum from in between the air filter and the turbo inlet you will have vacuum all the time not just when the motor sees vacuum
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Old Sep 20, 2017 | 10:03 PM
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Originally Posted by forcd ind
I orig ran the LS6 valley cover and used that PCV setup-I was getting oil in the intake, so I added an oil sep, later moved the PCV to the valve cover, and got very little oil in the sep.
I also added a check valve so I didn't blow boost back in the engine
Got any pics?

Originally Posted by 3 window
The reason I changed is because the last map took a dump. My “Holley guy” only had the stainless 5 bar, so that’s what I went with. Been flawless so far.
Ahh I see. What are the values for linear and offsets in the tune for a 5 bar map just out of curiosity?

Originally Posted by Elledge12
if you pull vacuum from in between the air filter and the turbo inlet you will have vacuum all the time not just when the motor sees vacuum
That's an interesting thought. Very simple yet I hadn't thought about it.
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Old Sep 20, 2017 | 11:02 PM
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I run the Holley system, so the values are already programmed and you select the map from a drop down. Sorry I cant help ya there.
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