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Melted a piston - unsure why.

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Old 07-05-2018, 10:02 PM
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I run pump gas turbo cars at 11.3-11.5 no leaner. stock LS1 on 11psi on our best pump fuel I would have 9 degrees through the mid range creeping up to 11 tops provided the exhaust was still flowing well at high RPM. otherwise would be a flat 9 deg if it was choking up over 6000rpm. im hoping the 152 IAT was F not C. I would have pulled 2-3 degrees out by 65 degrees IAT on Pump gas.
Old 07-05-2018, 10:12 PM
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Originally Posted by Luke19901
I run pump gas turbo cars at 11.3-11.5 no leaner. stock LS1 on 11psi on our best pump fuel I would have 9 degrees through the mid range creeping up to 11 tops provided the exhaust was still flowing well at high RPM. otherwise would be a flat 9 deg if it was choking up over 6000rpm. im hoping the 152 IAT was F not C. I would have pulled 2-3 degrees out by 65 degrees IAT on Pump gas.
Lol pull 2-3* at 65* iat? That's nuts man, not sure where you live but my car only has only seen sub 65* a couple times and through the summer ambient temp is 95-105 so my iats are 100-130*.
Old 07-05-2018, 10:18 PM
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65c?..
Old 07-05-2018, 10:27 PM
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Originally Posted by MY_2K_Z
Lol pull 2-3* at 65* iat? That's nuts man, not sure where you live but my car only has only seen sub 65* a couple times and through the summer ambient temp is 95-105 so my iats are 100-130*.
sorry would be pulling 2-3 degrees at 65deg C or 155 ish F. turbo pump fuel cars seem much more prone to IAT caused det than a PD blown combo on pump fuel.
Old 07-07-2018, 07:25 AM
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Originally Posted by 99camaroturbo
Little more info here, took the short block apart. All 7 other pistons look great, no signs of detonation or extreme heat. #6 rod is bent pretty good, the others look good. All bearings look mint. I’m still wierded out by the fact #1 had issues and #7 didn’t.
I think it is time to talk about your injectors, what are they, buy them new/used, flow data if you have it....

BTW, thanks for starting this thread. Great info being discussed as a result of your loss.
Old 07-07-2018, 08:52 AM
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bent rod means massive dynamic cylinder pressure.

I have seen plug porcelain fall out once before with no signs of det evident when engine was pulled down. was a boosted application on pump gas. happened twice!!

assembled with identical components the second time round, flow tested injectors and they were within 5%. I threw them in the bin anyway and replaced them. ran flawlessly for the next 12 months until we snapped factory crankshaft. cause of that was square edge left when machine shop opened up oil galleries creating a starting point for a crack.
Old 07-07-2018, 12:32 PM
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Originally Posted by Luke19901
bent rod means massive dynamic cylinder pressure.

I have seen plug porcelain fall out once before with no signs of det evident when engine was pulled down. was a boosted application on pump gas. happened twice!!

assembled with identical components the second time round, flow tested injectors and they were within 5%. I threw them in the bin anyway and replaced them. ran flawlessly for the next 12 months until we snapped factory crankshaft. cause of that was square edge left when machine shop opened up oil galleries creating a starting point for a crack.
Massive dynamic cylinder pressure due to preignition or detonation. Fuel and timing not right with knock limited fuel for that combo. Pic of failed piston?
Old 07-07-2018, 01:01 PM
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Originally Posted by tblentrprz
Massive dynamic cylinder pressure due to preignition or detonation. Fuel and timing not right with knock limited fuel for that combo. Pic of failed piston?
I would certainly think that to be correct. I have seen a ring land break off a piston from really bad det on a boosted car without the piston top arearing like it had been rattled to bits
Old 07-07-2018, 01:02 PM
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Curious as how OP low timing/ rich afr results in bent rod on cylinder #6 ? What's the effect of rich afr on dynamic compression with boost? Not familiar with fi so legit question. Also, old school plug reading was wot, clutch in, engine off and then pull the plug. Wondering what the process is now; post 17 OP states will try a new set? Edit- first question answered post 67

Last edited by txazformula; 07-07-2018 at 01:05 PM. Reason: updated posting
Old 07-07-2018, 01:06 PM
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Originally Posted by txazformula
Curious as how OP low timing/ rich afr results in bent rod on cylinder #6 ? What's the effect of rich afr on dynamic compression with boost? Not familiar with fi so legit question. Also, old school plug reading was wot, clutch in, engine off and then pull the plug. Wondering what the process is now; post 17 OP states will try a new set?
stupid rich afr and low timing and cause pre ignition or dieseling which causes the same damage as detonation from too much timing. cylinder pressure during detonation is massive in comparison to clean combustion
Old 07-08-2018, 09:04 AM
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Appreciate the response. Looks as if Lance and ddnspider are both right about afr and spark but working from opposite ends in the tune? Rich and low timing/ lean and high timing + high iat tear it up. OP, any pics of the piston or your boost plugs you can post up?
Old 07-08-2018, 09:45 AM
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I’ll grab some today and post them up, been trying for a week, site isn’t real picture friendly for me.
Old 07-08-2018, 10:02 AM
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Originally Posted by txazformula
Appreciate the response. Looks as if Lance and ddnspider are both right about afr and spark but working from opposite ends in the tune? Rich and low timing/ lean and high timing + high iat tear it up. OP, any pics of the piston or your boost plugs you can post up?
I will go so far as to say that Lance's take on AFR could work IF the timing is low enough....but there are more benefits to running a richer AFR (not 10s rich) as I've pointed out in several threads.
Old 07-08-2018, 10:18 AM
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I just don't see Lance's approach working with pump gasoline, which varies so wildly in blend and octane.
Old 07-08-2018, 10:23 AM
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Originally Posted by truckdoug
I just don't see Lance's approach working with pump gasoline, which varies so wildly in blend and octane.
And why would it not work ? He's covering several factors, it cannot do anything but work.
Old 07-08-2018, 10:38 AM
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Which several factors? EGT and drive pressure?

I don't use an egt monitor but I can report from experience that drive pressures don't change noticeably in relation to fuel quality. Only thing that changes IME is mechanical changes.
Old 07-08-2018, 10:51 AM
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Originally Posted by ddnspider
I will go so far as to say that Lance's take on AFR could work IF the timing is low enough....but there are more benefits to running a richer AFR (not 10s rich) as I've pointed out in several threads.
100%. boosted on pump will be more stable and less prone to det at an 11.2-11.5 then it is at 12.0-12.2. provided the timing miles off.

I have seen many pump fuel turbo LS tuned by guys with an import background come in running 10.50-10.80 AFR and about 4 degrees more timing than I would ask for. every one that ive retuned makes more power, more torque. the engines sound more crisp and rev cleaner and are more responsive on the road. all I did to them was come up to an 11.6-11.8 AFR and run timing I consider appropriate (ballpark 4 less than the import tuners file).

touch wood, theyre all still running

attached is a twin turbo SBE 5.7 on pump. "ovebang" file is from other tuner.
Attached Files
File Type: hpt
final 501rwhp.hpt (451.8 KB, 30 views)
File Type: hpt
ovabang.hpt (452.1 KB, 18 views)

Last edited by Luke19901; 07-08-2018 at 11:04 AM.
Old 07-08-2018, 11:25 AM
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I’m considering switching to e85, since we are having such a good discussion here, I’d like to ask for some input on what you guys prefer for afr on the gas scale and timing? I think I should be good to go if I switch to e85 and leave my timing table alone? Should fix my iat and octane problem?
Old 07-08-2018, 11:37 AM
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your combo 9psi 93 pump 11.50AFR 12degrees starting to pull timing from 60 degrees C IAT
11psi93 pump 11.50 AFR 10 degrees starting to pull timing from 60 degrees C IAT


9 psi E85 11.80-12.0AFR 16 degrees starting to pull timing from 60 degrees C IAT
11psi E85 11.80-12.0AFR 14 degrees pulling from 60*C IAT
13psi 11.80 AFR 14 degrees pulling from 60*C IAT
Old 07-08-2018, 11:56 AM
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Another question. Why is it stoich for pump gas is 14.7, and you target say 11.2 for wot boosted, and E85 stoich is is 9.x and you target in the same 11.2 area?!? Why do you target richer than stoich on pump gas and leaner than stoich on e85?

also thank you for that Luke, I’ll go convert 60* c to F so I know what I’m looking at lol


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